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Bike Chain Efficiency Study

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Cycling Equipment
Published
21 June 2007
Last activity
25 June 2007
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Johan Bornman
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  1. I came across this study on the efficiency of a bicycle drivetrain.

    http://www.jhu.edu/news_info/news/home99/aug99/bike.html

    In some ways I think academia is naive. Then again, this link points
    not to the research paper but the Press Release and we all know that
    PR is, well, PR.

    The way I see this study is thus:

    Approaching this experiment from the infra-red angle has been done
    before in at least one study I've seen. This one correspondes with the
    wide range of efficiency in the other study as well, ranging from
    1%-19%.. One Percent loss is probably for a perfectly lined-up chain
    going from biggest to biggest sprocket, a situation not possible on
    real world bikes where cross-chaining will eliminate some of the
    efficiency. 18 Percent energy loss is likely to be from Granny Gear to
    11tooth sprocket in a heavily cross-chained situation. They don't say.

    I doubt that those researchers "found" that sprocket size matters. It
    is common knowledge and hardly needs a PhD student to find it. Perhaps
    I should go and do my PhD there.

    As for their finding that lubrication does not affect
    efficiency....the real issue is wear, not efficiency in my view. Clean
    polished steel operating in clean conditions like a lab will perform
    well without lubrication, especially at low speeds experienced by
    bicycle chains. On the road, even a tarred road, it is different. Grit
    will quickly get in there and spoil the party.

    As for lubrication being a seal. I don't think so. I have seen how
    easily grit and road dirt mixes with lubrication. I don't for a minute
    believe that lubrication "takes up space that would otherwise have
    been taken up by dirt". It transports dirt to the inside. Even wax
    transports dirt to the inside. That's easy to demonstrate.Oil is not
    as superflous as they seem to make out

    God forbid that bicycle manufacturers start advertising the energy
    efficiency of their drivechains. Already we have to put up with the
    nonsense of energy efficiency in pedals which have a low stack heigh
    with the cleat, and all "stiffer" bumph, imagine if we now have to put
    up with 98% fat-free type rubbish on marketing hype as well.

    Finally, if they (the researchers) think that chains have not evolved
    in the last 100 years, they haven't seen Carl Fogel's pictures.

    One thing I can't understand is their claim that tension decreases
    friction. Anyone have any views on this?

    Johan Bornman

  2. Johan Bornman said:

    I came across this study on the efficiency of a bicycle drivetrain.

    http://www.jhu.edu/news_info/news/home99/aug99/bike.html

    In some ways I think academia is naive. Then again, this link points
    not to the research paper but the Press Release and we all know that
    PR is, well, PR.

    The way I see this study is thus:

    Approaching this experiment from the infra-red angle has been done
    before in at least one study I've seen. This one correspondes with the
    wide range of efficiency in the other study as well, ranging from
    1%-19%.. One Percent loss is probably for a perfectly lined-up chain
    going from biggest to biggest sprocket, a situation not possible on
    real world bikes where cross-chaining will eliminate some of the
    efficiency. 18 Percent energy loss is likely to be from Granny Gear to
    11tooth sprocket in a heavily cross-chained situation. They don't say.

    I doubt that those researchers "found" that sprocket size matters. It
    is common knowledge and hardly needs a PhD student to find it. Perhaps
    I should go and do my PhD there.

    As for their finding that lubrication does not affect
    efficiency....the real issue is wear, not efficiency in my view. Clean
    polished steel operating in clean conditions like a lab will perform
    well without lubrication, especially at low speeds experienced by
    bicycle chains. On the road, even a tarred road, it is different. Grit
    will quickly get in there and spoil the party.

    As for lubrication being a seal. I don't think so. I have seen how
    easily grit and road dirt mixes with lubrication. I don't for a minute
    believe that lubrication "takes up space that would otherwise have
    been taken up by dirt". It transports dirt to the inside. Even wax
    transports dirt to the inside. That's easy to demonstrate.Oil is not
    as superflous as they seem to make out

    God forbid that bicycle manufacturers start advertising the energy
    efficiency of their drivechains. Already we have to put up with the
    nonsense of energy efficiency in pedals which have a low stack heigh
    with the cleat, and all "stiffer" bumph, imagine if we now have to put
    up with 98% fat-free type rubbish on marketing hype as well.

    Finally, if they (the researchers) think that chains have not evolved
    in the last 100 years, they haven't seen Carl Fogel's pictures.

    One thing I can't understand is their claim that tension decreases
    friction. Anyone have any views on this?

    Johan Bornman

    I'm not sure which part of this study you find naive. They also don't
    mention anything about PhD students. Industrial application projects
    are generally masters level.

    As for the chain tension, I imagine a loose chain bounces a bit each
    time it engages with a tooth. It is surprising that this effect
    outweighs added friction.

  3. Quoted message said:
    Quoted message said:

    I'm not sure which part of this study you find naive. They also don't


    mention anything about PhD students. Industrial application projects
    are generally masters level.

    As for the chain tension, I imagine a loose chain bounces a bit each
    time it engages with a tooth. It is surprising that this effect
    outweighs added friction.- Hide quoted text -

    - Show quoted text -

    Johan Bornman: I find the marketing of the study somewhat naive. The
    press release writer seemed to miss the crucial points, all the things
    I would have liked to know about the study. It really is irrelevant
    whether this was a masters level or PhD level paper. Point is, I doubt
    that the author "Found" that smaller sprockets have higher losses than
    larger ones. I think that knowledge is in the public domain and
    doesn't require a new study. But like I said, it's most likely the
    marketing of the research that's at fault.

    JB

  4. Johan Bornman said:
    Quoted message said:
    Quoted message said:

    I'm not sure which part of this study you find naive. They also don't


    mention anything about PhD students. Industrial application projects
    are generally masters level.

    Quoted message said:

    As for the chain tension, I imagine a loose chain bounces a bit each
    time it engages with a tooth. It is surprising that this effect
    outweighs added friction.- Hide quoted text -

    Quoted message said:

    - Show quoted text -

    Johan Bornman: I find the marketing of the study somewhat naive. The
    press release writer seemed to miss the crucial points, all the things
    I would have liked to know about the study. It really is irrelevant
    whether this was a masters level or PhD level paper. Point is, I doubt
    that the author "Found" that smaller sprockets have higher losses than
    larger ones. I think that knowledge is in the public domain and
    doesn't require a new study. But like I said, it's most likely the
    marketing of the research that's at fault.

    JB

    It was a press release written for a general audience.
    If you want the details, buy the journal:
    http://tinyurl.com/38r9xr

  5. Quoted message said:
    Johan Bornman said:

    On Jun 21, 1:56 pm, [email hidden] wrote:

    Quoted message said:
    Quoted message said:

    > I'm not sure which part of this study you find naive. They also don't
    mention anything about PhD students. Industrial application projects
    are generally masters level.

    Quoted message said:
    Quoted message said:

    As for the chain tension, I imagine a loose chain bounces a bit each
    time it engages with a tooth. It is surprising that this effect
    outweighs added friction.- Hide quoted text -

    Quoted message said:
    Quoted message said:

    - Show quoted text -

    Quoted message said:

    Johan Bornman: I find the marketing of the study somewhat naive. The
    press release writer seemed to miss the crucial points, all the things
    I would have liked to know about the study. It really is irrelevant
    whether this was a masters level or PhD level paper. Point is, I doubt
    that the author "Found" that smaller sprockets have higher losses than
    larger ones. I think that knowledge is in the public domain and
    doesn't require a new study. But like I said, it's most likely the
    marketing of the research that's at fault.

    Quoted message said:

    JB

    It was a press release written for a general audience.
    If you want the details, buy the journal:http://tinyurl.com/38r9xr

    I played back that movie on the press release site. Did you see that
    jockey wheel heat up? No wonder fixies get good efficiencies. Those
    two sharp turns around the small jockey wheels and those high friction
    jockey wheel bearings are where all the energy goes.

  6. Johan Bornman said:

    I came across this study on the efficiency of a bicycle drivetrain.

    http://www.jhu.edu/news_info/news/home99/aug99/bike.html

    In some ways I think academia is naive. Then again, this link points
    not to the research paper but the Press Release and we all know that
    PR is, well, PR.

    The way I see this study is thus:

    Approaching this experiment from the infra-red angle has been done
    before in at least one study I've seen. This one correspondes with the
    wide range of efficiency in the other study as well, ranging from
    1%-19%.. One Percent loss is probably for a perfectly lined-up chain
    going from biggest to biggest sprocket, a situation not possible on
    real world bikes where cross-chaining will eliminate some of the
    efficiency. 18 Percent energy loss is likely to be from Granny Gear to
    11tooth sprocket in a heavily cross-chained situation. They don't say.

    I doubt that those researchers "found" that sprocket size matters. It
    is common knowledge and hardly needs a PhD student to find it. Perhaps
    I should go and do my PhD there.

    As for their finding that lubrication does not affect
    efficiency....the real issue is wear, not efficiency in my view. Clean
    polished steel operating in clean conditions like a lab will perform
    well without lubrication, especially at low speeds experienced by
    bicycle chains. On the road, even a tarred road, it is different. Grit
    will quickly get in there and spoil the party.

    As for lubrication being a seal. I don't think so. I have seen how
    easily grit and road dirt mixes with lubrication. I don't for a minute
    believe that lubrication "takes up space that would otherwise have
    been taken up by dirt". It transports dirt to the inside. Even wax
    transports dirt to the inside. That's easy to demonstrate.Oil is not
    as superflous as they seem to make out

    God forbid that bicycle manufacturers start advertising the energy
    efficiency of their drivechains. Already we have to put up with the
    nonsense of energy efficiency in pedals which have a low stack heigh
    with the cleat, and all "stiffer" bumph, imagine if we now have to put
    up with 98% fat-free type rubbish on marketing hype as well.

    Finally, if they (the researchers) think that chains have not evolved
    in the last 100 years, they haven't seen Carl Fogel's pictures.

    One thing I can't understand is their claim that tension decreases
    friction. Anyone have any views on this?

    Johan Bornman

    Dear Johan,

    Here's the real chain article from Spicer:

    http://www.ihpva.org/HParchive/PDF/hp50-2000.pdf

    Here's another article on gear efficiency from Kyle and Berto:

    http://www.ihpva.org/pubs/HP52.pdf

    Cheers,

    Carl Fogel

  7. Quoted message said:

    I played back that movie on the press release site. Did you
    see that jockey wheel heat up? No wonder fixies get good
    efficiencies.
    Those two sharp turns around the small jockey wheels and
    those high friction jockey wheel bearings are where all the
    energy goes.

    I've always thought the lack of a rear derailleur/tensioner
    could more than balance the efficiency loss in my Sram S7 hub
    gears with "perfect" chainline - especially since jockey wheels
    accumulate so much crud.

    John

  8. John Henderson said:
    Quoted message said:

    I played back that movie on the press release site. Did you
    see that jockey wheel heat up? No wonder fixies get good
    efficiencies.
    Those two sharp turns around the small jockey wheels and
    those high friction jockey wheel bearings are where all the
    energy goes.

    I've always thought the lack of a rear derailleur/tensioner
    could more than balance the efficiency loss in my Sram S7 hub
    gears with "perfect" chainline - especially since jockey wheels
    accumulate so much crud.

    John

    Dear John,

    Kyle and Berto compared a Shimano derailleur 27 (3x9) to several
    brands of internal gearing:

    http://www.ihpva.org/pubs/HP52.pdf

    Figure 12 shows that the ordinary internal gear systems like Sturmey
    Archer and Rohloff have lower transmission efficiency than the
    derailleur on average.

    (Averaging is necessary, since they're comparing 27 speeds to anywhere
    from 4 to 14 speeds.)

    The Browning 4 speed internal gear uses a different design and beat
    the derailleur.

    As for the heating of the pulleys, Spencer's actual article points
    that the exciting infrared pictures don't correspond to the measured
    efficiency:

    "Infrared measurements of drive components indicate that frictional
    losses in the chain cause the chain temperature to rise during
    operation. This increase in temperature did not correlate
    with measured efficiencies under various conditions of operation.
    Infrared measurements on lubricated and delubricated chain links
    showed that the frictional heating did not depend on lubrication."

    http://www.ihpva.org/HParchive/PDF/hp50-2000.pdf

    Cheers,

    Carl Fogel

  9. Quoted message said:

    Kyle and Berto compared a Shimano derailleur 27 (3x9) to
    several brands of internal gearing:

    http://www.ihpva.org/pubs/HP52.pdf

    Figure 12 shows that the ordinary internal gear systems like
    Sturmey Archer and Rohloff have lower transmission efficiency
    than the derailleur on average.

    I imagine that's all measured with a relatively clean
    derailleur. What I'd be really interested in, is a comparison
    between internal and external gear systems after a few thousand
    miles of typical maintenance (unless I've missed something
    that's already been published).

    Given the rate at which jockey wheels "tighten up" with
    accumulated oily grime, I wouldn't be suprised if the the
    results are different.

    John

  10. In article <[email hidden]>,

    Johan Bornman said:

    One thing I can't understand is their claim that tension decreases
    friction. Anyone have any views on this?

    I don't see where they claim it decreases friction. There's a
    difference between improving efficiency and reducing friction.

    If I pay $10 in shipping to receive $1 worth of goods, that's
    inefficient. The same $10 service charge for $100 worth of merchandise
    is a more efficient transaction, though the service charge didn't decrease.

    There's a certain amount of power lost in the slack run of the
    chain as chain leaves the rear cluster, goes through the rear derailleur
    and wraps onto the front chainwheel. This loss depends on the tension of
    the bottom run, which is governed by the derailleur's tensioner, and is
    independent of the work being transmitted by (the tension of) the top
    run of chain.

    -Luns

  11. Quoted message said:

    On Thu, 21 Jun 2007 03:56:58 -0700, Johan Bornman

    Quoted message said:

    I came across this study on the efficiency of a bicycle drivetrain.

    Quoted message said:

    http://www.jhu.edu/news_info/news/home99/aug99/bike.html

    Quoted message said:

    In some ways I think academia is naive. Then again, this link points
    not to the research paper but the Press Release and we all know that
    PR is, well, PR.

    Quoted message said:

    The way I see this study is thus:

    Quoted message said:

    Approaching this experiment from the infra-red angle has been done
    before in at least one study I've seen. This one correspondes with the
    wide range of efficiency in the other study as well, ranging from
    1%-19%.. One Percent loss is probably for a perfectly lined-up chain
    going from biggest to biggest sprocket, a situation not possible on
    real world bikes where cross-chaining will eliminate some of the
    efficiency. 18 Percent energy loss is likely to be from Granny Gear to
    11tooth sprocket in a heavily cross-chained situation. They don't say.

    Quoted message said:

    I doubt that those researchers "found" that sprocket size matters. It
    is common knowledge and hardly needs a PhD student to find it. Perhaps
    I should go and do my PhD there.

    Quoted message said:

    As for their finding that lubrication does not affect
    efficiency....the real issue is wear, not efficiency in my view. Clean
    polished steel operating in clean conditions like a lab will perform
    well without lubrication, especially at low speeds experienced by
    bicycle chains. On the road, even a tarred road, it is different. Grit
    will quickly get in there and spoil the party.

    Quoted message said:

    As for lubrication being a seal. I don't think so. I have seen how
    easily grit and road dirt mixes with lubrication. I don't for a minute
    believe that lubrication "takes up space that would otherwise have
    been taken up by dirt". It transports dirt to the inside. Even wax
    transports dirt to the inside. That's easy to demonstrate.Oil is not
    as superflous as they seem to make out

    Quoted message said:

    God forbid that bicycle manufacturers start advertising the energy
    efficiency of their drivechains. Already we have to put up with the
    nonsense of energy efficiency in pedals which have a low stack heigh
    with the cleat, and all "stiffer" bumph, imagine if we now have to put
    up with 98% fat-free type rubbish on marketing hype as well.

    Quoted message said:

    Finally, if they (the researchers) think that chains have not evolved
    in the last 100 years, they haven't seen Carl Fogel's pictures.

    Quoted message said:

    One thing I can't understand is their claim that tension decreases
    friction. Anyone have any views on this?

    Quoted message said:

    Johan Bornman

    Dear Johan,

    Here's the real chain article from Spicer:

    http://www.ihpva.org/HParchive/PDF/hp50-2000.pdf

    Having read this, I must offer my apologies to Johan. It was a naive
    study, but not because of the marketing. There was no discussion of
    the possible implications of driving the chainrings with a constant
    angular velocity control rather than an oscillating power control. I
    imagine that the amount of freehub slip and derailleur bounce that
    occurs when you have an actual person powering the bike is
    significant. As for sprocket size, they did reference previous
    investigation into the matter, and showing that part of your study
    agrees with previous findings is a common way of implying that the
    rest of the study isn't a load of [censored]. They hardly claimed to have
    discovered the effect.

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