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PING: Mike Jacoubowsky

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Cycling Equipment
Published
26 June 2006
Last activity
28 June 2006
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Larry Coon
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  1. Broke a spoke on a '04 Bontrager Race X-Lite (rear, drive side)
    yesterday (I know -- this is my last set of boutique wheels).
    One of the local Trek/Bontrager dealers had the spoke in stock
    and was willing to do it as a while-you-wait job. It's now
    fixed, but I'm concerned about the quality of the fix. There
    is now a slight hop in the rim, and a couple of the spokes are
    twisted. With one of these wheels, is it really important to
    do everything a specific way, or is it that once I break a
    spoke on one of these, the wheel probably will never be the
    same? How concerned should I be, and should I take the wheel
    to someone who -really- knows what he/she is doing?

    Thanks for any advice.

  2. Quoted message said:

    Broke a spoke on a '04 Bontrager Race X-Lite (rear, drive side)
    yesterday (I know -- this is my last set of boutique wheels).
    One of the local Trek/Bontrager dealers had the spoke in stock
    and was willing to do it as a while-you-wait job. It's now
    fixed, but I'm concerned about the quality of the fix. There
    is now a slight hop in the rim, and a couple of the spokes are
    twisted. With one of these wheels, is it really important to
    do everything a specific way, or is it that once I break a
    spoke on one of these, the wheel probably will never be the
    same? How concerned should I be, and should I take the wheel
    to someone who -really- knows what he/she is doing?

    Thanks for any advice.

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes simply
    don't break in them. The rim should wear out first. How many miles?

    As for the repair, spokes shouldn't appear twisted; the correct way to
    tighten & loosen them involves holding the bladed section of the spoke with
    something (it can be a piece of plastic that you've hacksawed a slot into)
    while turning the spoke wrench. That does give me some reason to wonder how
    well the job was done, although it's generally not a good idea for me to
    second-guess something I haven't seen in real life.

    But the wheels aren't on the edge of practicality, so replacing a spoke
    isn't rocket science and requires no unusual skill.

    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    Redwood City & Los Altos, CA USA

    "Larry Coon" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    Broke a spoke on a '04 Bontrager Race X-Lite (rear, drive side)
    yesterday (I know -- this is my last set of boutique wheels).
    One of the local Trek/Bontrager dealers had the spoke in stock
    and was willing to do it as a while-you-wait job. It's now
    fixed, but I'm concerned about the quality of the fix. There
    is now a slight hop in the rim, and a couple of the spokes are
    twisted. With one of these wheels, is it really important to
    do everything a specific way, or is it that once I break a
    spoke on one of these, the wheel probably will never be the
    same? How concerned should I be, and should I take the wheel
    to someone who -really- knows what he/she is doing?

    Thanks for any advice.

  3. Mike Jacoubowsky said:

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes simply
    don't break in them.

    Well, you can't say THAT any more. :-)

    Quoted message said:

    The rim should wear out first. How many miles?

    About 8,000 miles. No significant trauma, save for a crash
    about a year ago (wheel came out from under me in a turn).
    The spoke broke during a climb (about 7% grade, and I was
    seated & pedaling steady). The break was about 3" from the
    hub.

    Quoted message said:

    As for the repair, spokes shouldn't appear twisted; the correct way to
    tighten & loosen them involves holding the bladed section of the spoke with
    something (it can be a piece of plastic that you've hacksawed a slot into)
    while turning the spoke wrench. That does give me some reason to wonder how
    well the job was done, although it's generally not a good idea for me to
    second-guess something I haven't seen in real life.

    That was the main thing that gave me pause. -I- know to hold
    the blade with something (I use bent-jaw, non-serrated needle
    nose pliers, like B recommends) and I haven't worked in a shop
    in about 25 years. I didn't think there was any excuse for the
    spokes to come back like that, so that left me wondering if he
    knew what the hell he was doing (and he was the owner & been
    in business since the 80's).

    He also showed me the hop and said, "that's as good as it's
    going to get," which I now interpret as "that's as good as HE
    can get it."

    Quoted message said:

    But the wheels aren't on the edge of practicality, so replacing a spoke
    isn't rocket science and requires no unusual skill.

    I've never done it with one of these newfangled paired-spoke
    wheels, so I didn't know if there was anything special
    required, such as stressing the wheel.

  4. Larry Coon said:
    Mike Jacoubowsky said:

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes simply
    don't break in them.

    Well, you can't say THAT any more. :-)

    Quoted message said:

    The rim should wear out first. How many miles?

    About 8,000 miles. No significant trauma, save for a crash
    about a year ago (wheel came out from under me in a turn).
    The spoke broke during a climb (about 7% grade, and I was
    seated & pedaling steady). The break was about 3" from the
    hub.

    in that location, it's almost /always/ due to surface damage of some
    kind initiating fatigue. a stone for instance can impact a spoke,
    apparently superficially, but leave a small gouge with a sufficiently
    sharp root to start fatigue right away. once started, you're just
    counting load cycles to failure.

    Quoted message said:
    Quoted message said:

    As for the repair, spokes shouldn't appear twisted; the correct way to
    tighten & loosen them involves holding the bladed section of the spoke with
    something (it can be a piece of plastic that you've hacksawed a slot into)
    while turning the spoke wrench. That does give me some reason to wonder how
    well the job was done, although it's generally not a good idea for me to
    second-guess something I haven't seen in real life.

    That was the main thing that gave me pause. -I- know to hold
    the blade with something (I use bent-jaw, non-serrated needle
    nose pliers, like B recommends) and I haven't worked in a shop
    in about 25 years. I didn't think there was any excuse for the
    spokes to come back like that, so that left me wondering if he
    knew what the hell he was doing (and he was the owner & been
    in business since the 80's).

    He also showed me the hop and said, "that's as good as it's
    going to get," which I now interpret as "that's as good as HE
    can get it."

    Quoted message said:

    But the wheels aren't on the edge of practicality, so replacing a spoke
    isn't rocket science and requires no unusual skill.

    I've never done it with one of these newfangled paired-spoke
    wheels, so I didn't know if there was anything special
    required, such as stressing the wheel.

  5. Quoted message said:

    The spoke broke during a climb (about 7% grade, and I was
    seated & pedaling steady). The break was about 3" from the
    hub.

    Unlikely the wheel design or building was at fault in this case. Usually a
    spoke failure in the middle (as opposed to either where the thread start at
    one end or the head is at the other) occurs due to some sort of trauma the
    wheel underwent, and generally something where the spoke was impacted and
    nicked. Sorry that it failed, but it doesn't sound like something one can
    blame the design on; this sort of thing happens as often in a 32-spoke-wheel
    as in other designs. Which, fortunately, isn't too often.

    Quoted message said:

    That was the main thing that gave me pause. -I- know to hold
    the blade with something (I use bent-jaw, non-serrated needle
    nose pliers, like B recommends) and I haven't worked in a shop
    in about 25 years. I didn't think there was any excuse for the
    spokes to come back like that, so that left me wondering if he
    knew what the hell he was doing (and he was the owner & been
    in business since the 80's).

    It could have been that the other spokes didn't have to be turned much at
    all, so the mechanic didn't bother with trying to keep them straight and
    simply forgot to twist them back when he was done. It could simply be that
    he rushed things a bit and didn't finish the job. I'd like to pretend that
    I've never done anything like that, but it wouldn't be truthful. People can
    make a mistake now and then and still be a generally good person and maybe
    even an excellent mechanic.

    Quoted message said:

    He also showed me the hop and said, "that's as good as it's
    going to get," which I now interpret as "that's as good as HE
    can get it."

    Perhaps. Could be one of those things where it takes another 20 minutes to
    get a tiny incremental improvement.

    --Mike-- Chain Reaction Bicycles
    www.ChainReactionBicycles.com

    "Larry Coon" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Mike Jacoubowsky said:

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager
    Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes
    simply
    don't break in them.

    Well, you can't say THAT any more. :-)

    Quoted message said:

    The rim should wear out first. How many miles?

    About 8,000 miles. No significant trauma, save for a crash
    about a year ago (wheel came out from under me in a turn).
    The spoke broke during a climb (about 7% grade, and I was
    seated & pedaling steady). The break was about 3" from the
    hub.

    Quoted message said:

    As for the repair, spokes shouldn't appear twisted; the correct way to
    tighten & loosen them involves holding the bladed section of the spoke
    with
    something (it can be a piece of plastic that you've hacksawed a slot
    into)
    while turning the spoke wrench. That does give me some reason to wonder
    how
    well the job was done, although it's generally not a good idea for me to
    second-guess something I haven't seen in real life.

    That was the main thing that gave me pause. -I- know to hold
    the blade with something (I use bent-jaw, non-serrated needle
    nose pliers, like B recommends) and I haven't worked in a shop
    in about 25 years. I didn't think there was any excuse for the
    spokes to come back like that, so that left me wondering if he
    knew what the hell he was doing (and he was the owner & been
    in business since the 80's).

    He also showed me the hop and said, "that's as good as it's
    going to get," which I now interpret as "that's as good as HE
    can get it."

    Quoted message said:

    But the wheels aren't on the edge of practicality, so replacing a spoke
    isn't rocket science and requires no unusual skill.

    I've never done it with one of these newfangled paired-spoke
    wheels, so I didn't know if there was anything special
    required, such as stressing the wheel.

  6. On Mon, 26 Jun 2006 20:06:53 -0700, Larry Coon <[email hidden]>

    Quoted message said:
    Mike Jacoubowsky said:

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes simply
    don't break in them.

    Well, you can't say THAT any more. :-)

    Quoted message said:

    The rim should wear out first. How many miles?

    About 8,000 miles. No significant trauma, save for a crash
    about a year ago (wheel came out from under me in a turn).
    The spoke broke during a climb (about 7% grade, and I was
    seated & pedaling steady). The break was about 3" from the
    hub.

    [snip]

    Dear Larry,

    As Jim Beam points out, that's a very odd location for an ordinary
    spoke failure, three inches from the hub.

    About 90% of normal spokes (with elbows) break at the elbow, the rest
    at the threads. In the only known spoke fatigue tests over 20 years
    ago, 68 spokes broke at the elbow, and 8 broke at the threads, but
    none broke in the middle:

    http://www.duke.edu/~hpgavin/papers/HPGavin-Wheel-Paper.pdf

    (Search for "stanford" or scroll down to page 10.)

    This is why butted spokes work fine--even their thinner midspans are
    practically invulnerable in normal use. The parts of a spoke that are
    bent during manufacture, assembly, and riding are at its ends.

    A spoke that breaks out in its midspan has probably been damaged by a
    rock, a chain, or something else that the rider either didn't notice
    or else forgot because the spoke fatigued slowly instead of breaking
    right away.

    Cheers,

    Carl Fogel

  7. Mike Jacoubowsky said:

    Unlikely the wheel design or building was at fault in this case. Usually a
    spoke failure in the middle (as opposed to either where the thread start at
    one end or the head is at the other) occurs due to some sort of trauma the
    wheel underwent, and generally something where the spoke was impacted and
    nicked.

    Well...you, Jim & Carl gave the same answer....glad to
    know that great minds think alike.

    I didn't check to be sure at the time, and I no longer have
    the spoke, but the break could have been right where it
    crossed another spoke. I'm sure if there was a nick there,
    as you suggest, then that could have made it worse.

    Quoted message said:

    Sorry that it failed, but it doesn't sound like something one can
    blame the design on; this sort of thing happens as often in a 32-spoke-wheel
    as in other designs. Which, fortunately, isn't too often.

    Good -- I was hoping I wasn't counting the miles until the
    next loud "ping" sound. And of course, these things never
    happen where it's convenient. I was in the middle of a
    canyon, pretty far away from home. Why can't these things
    happen in my driveway?

    (I guess it coulda been worse -- I had just finished
    descending a pretty fast hill.)

    Quoted message said:

    It could have been that the other spokes didn't have to be turned much at
    all, so the mechanic didn't bother with trying to keep them straight and
    simply forgot to twist them back when he was done.

    He pointed it out to me that they were twisted. It really
    seemed like he didn't know to hold them. That was when I
    thought "uh oh."

    Quoted message said:

    Perhaps. Could be one of those things where it takes another 20 minutes to
    get a tiny incremental improvement.

    I went over it tonight, and got a pretty significant
    improvement. (Took 20 minutes, too -- how'd 'ya know?)

  8. Quoted message said:
    Quoted message said:

    Sorry that it failed, but it doesn't sound like something one can
    blame the design on; this sort of thing happens as often in a
    32-spoke-wheel
    as in other designs. Which, fortunately, isn't too often.

    Good -- I was hoping I wasn't counting the miles until the
    next loud "ping" sound. And of course, these things never
    happen where it's convenient. I was in the middle of a
    canyon, pretty far away from home. Why can't these things
    happen in my driveway?

    It's not that big a deal to handle a broken spoke on a paired-spoke wheel,
    particularly one that uses normal spoke nipples. Just loosen the spoke next
    to the one that broke, and you'll have a bit of hop at that point, but it
    will pass through the brake pads just fine.

    --Mike-- Chain Reaction Bicycles
    www.ChainReactionBicycles.com

    "Larry Coon" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Mike Jacoubowsky said:

    Unlikely the wheel design or building was at fault in this case. Usually
    a
    spoke failure in the middle (as opposed to either where the thread start
    at
    one end or the head is at the other) occurs due to some sort of trauma
    the
    wheel underwent, and generally something where the spoke was impacted and
    nicked.

    Well...you, Jim & Carl gave the same answer....glad to
    know that great minds think alike.

    I didn't check to be sure at the time, and I no longer have
    the spoke, but the break could have been right where it
    crossed another spoke. I'm sure if there was a nick there,
    as you suggest, then that could have made it worse.

    Quoted message said:

    Sorry that it failed, but it doesn't sound like something one can
    blame the design on; this sort of thing happens as often in a
    32-spoke-wheel
    as in other designs. Which, fortunately, isn't too often.

    Good -- I was hoping I wasn't counting the miles until the
    next loud "ping" sound. And of course, these things never
    happen where it's convenient. I was in the middle of a
    canyon, pretty far away from home. Why can't these things
    happen in my driveway?

    (I guess it coulda been worse -- I had just finished
    descending a pretty fast hill.)

    Quoted message said:

    It could have been that the other spokes didn't have to be turned much at
    all, so the mechanic didn't bother with trying to keep them straight and
    simply forgot to twist them back when he was done.

    He pointed it out to me that they were twisted. It really
    seemed like he didn't know to hold them. That was when I
    thought "uh oh."

    Quoted message said:

    Perhaps. Could be one of those things where it takes another 20 minutes
    to
    get a tiny incremental improvement.

    I went over it tonight, and got a pretty significant
    improvement. (Took 20 minutes, too -- how'd 'ya know?)

  9. Larry Coon said:

    Broke a spoke on a '04 Bontrager Race X-Lite (rear, drive side)
    yesterday (I know -- this is my last set of boutique wheels).
    One of the local Trek/Bontrager dealers had the spoke in stock
    and was willing to do it as a while-you-wait job. It's now
    fixed, but I'm concerned about the quality of the fix. There
    is now a slight hop in the rim, and a couple of the spokes are
    twisted. With one of these wheels, is it really important to
    do everything a specific way, or is it that once I break a
    spoke on one of these, the wheel probably will never be the
    same? How concerned should I be, and should I take the wheel
    to someone who -really- knows what he/she is doing?

    Thanks for any advice.

    Breaking a spoke is a syptom of an 'ill' wheel. The spoke broke for a
    reason, most likely, the rim has gotten to the point that the spoke
    tension is no longer 'even'...

    BUT sometimes you can replace one, true round dish and tension and it
    will be fine for a 'while' BUT with twisted spokes and a hop, methinks
    the bike shop knucklehead did a poor job. NOT a characteristic of Trek
    dealers but of bike shop techs in general.

  10. Mike Jacoubowsky said:
    Quoted message said:

    Broke a spoke on a '04 Bontrager Race X-Lite (rear, drive side)
    yesterday (I know -- this is my last set of boutique wheels).
    One of the local Trek/Bontrager dealers had the spoke in stock
    and was willing to do it as a while-you-wait job. It's now
    fixed, but I'm concerned about the quality of the fix. There
    is now a slight hop in the rim, and a couple of the spokes are
    twisted. With one of these wheels, is it really important to
    do everything a specific way, or is it that once I break a
    spoke on one of these, the wheel probably will never be the
    same? How concerned should I be, and should I take the wheel
    to someone who -really- knows what he/she is doing?

    Thanks for any advice.

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes simply
    don't break in them. The rim should wear out first. How many miles?

    Easy Mike, we don't sell them at all but have seen probably 4-5 broken
    spokes on these in the last 6 months. 'The rim should wear out first'
    doesn't really apply to just about any wheel these days...

    Quoted message said:


    As for the repair, spokes shouldn't appear twisted; the correct way to
    tighten & loosen them involves holding the bladed section of the spoke with
    something (it can be a piece of plastic that you've hacksawed a slot into)
    while turning the spoke wrench. That does give me some reason to wonder how
    well the job was done, although it's generally not a good idea for me to
    second-guess something I haven't seen in real life.

    But the wheels aren't on the edge of practicality, so replacing a spoke
    isn't rocket science and requires no unusual skill.

    But it does involve some skill, lacking in the OPs bike shop.

    Quoted message said:


    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    Redwood City & Los Altos, CA USA

    "Larry Coon" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    Broke a spoke on a '04 Bontrager Race X-Lite (rear, drive side)
    yesterday (I know -- this is my last set of boutique wheels).
    One of the local Trek/Bontrager dealers had the spoke in stock
    and was willing to do it as a while-you-wait job. It's now
    fixed, but I'm concerned about the quality of the fix. There
    is now a slight hop in the rim, and a couple of the spokes are
    twisted. With one of these wheels, is it really important to
    do everything a specific way, or is it that once I break a
    spoke on one of these, the wheel probably will never be the
    same? How concerned should I be, and should I take the wheel
    to someone who -really- knows what he/she is doing?

    Thanks for any advice.

  11. Mike Jacoubowsky said:

    It's not that big a deal to handle a broken spoke on a paired-spoke wheel,
    particularly one that uses normal spoke nipples. Just loosen the spoke next
    to the one that broke, and you'll have a bit of hop at that point, but it
    will pass through the brake pads just fine.

    My kingdom for a spoke wrench. Guess I gotta start carrying one
    when I ride -- I'm more of a minimalist when it comes to what I
    take with me.

    I -was- able to get home okay. It still hit the brake pads with
    just the QR open, but when I loosened the cable clamp & opened
    the caliper all the way it didn't hit. I just rode slowly, so it
    was a long ride home.

  12. Mike Jacoubowsky said:

    It's not that big a deal to handle a broken spoke on a paired-spoke wheel,
    particularly one that uses normal spoke nipples. Just loosen the spoke next
    to the one that broke, and you'll have a bit of hop at that point, but it
    will pass through the brake pads just fine.

    BTW, thanks for all your help! Same for Jim, Carl & Peter.

  13. Qui si parla Campagnolo said:

    Breaking a spoke is a syptom of an 'ill' wheel. The spoke broke for a
    reason, most likely, the rim has gotten to the point that the spoke
    tension is no longer 'even'...

    BUT sometimes you can replace one, true round dish and tension and it
    will be fine for a 'while' BUT with twisted spokes and a hop, methinks
    the bike shop knucklehead did a poor job. NOT a characteristic of Trek
    dealers but of bike shop techs in general.

    Thanks, Peter.

    Yeah, like I said, it wasn't a LBS I frequent. The two
    closest Trek/Bontrager dealers didn't have the spoke in
    stock, so I started calling around & found this guy, who
    was about 30 miles away. Shop was kind of a hole in the
    wall in the middle of an industrial complex, and the
    inventory looked like none of it had moved for a while.
    Nice enough guy (we were swapping stories about meeting
    Ernesto Colnago), but I didn't walk away feeling good
    about his work. Like I said, I was able to get it a lot
    truer (and no twisted spokes) when I went over the wheel
    on my own -- and I don't even own a truing stand any more.

    Given what you said, is it worth it to have somebody with
    a tensiometer check it out?

    (And if you ever want to set up shop in the republic of
    Orange County, CA, I'll be happy to scout out locations
    for you.)

  14. Qui si parla Campagnolo said:

    Breaking a spoke is a syptom of an 'ill' wheel. The spoke broke for a
    reason, most likely, the rim has gotten to the point that the spoke
    tension is no longer 'even'...

    But what if a crash or rock or something nicks a spoke and weakens it (as
    appears to be the case in this case)? Can't the wheel still be "healthy"
    despite having a sick (or injured or broken) spoke?

  15. Quoted message said:

    My kingdom for a spoke wrench. Guess I gotta start carrying one
    when I ride -- I'm more of a minimalist when it comes to what I
    take with me.

    I carry one of the Topeak Hexus tools (used to be called the Hummer), which
    has just about everything. It's a bit heavier than what I'd need for myself,
    but even the chain tool has come in handy when I've come across people
    broken down out on the road or trail.

    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    Redwood City & Los Altos, CA USA

    "Larry Coon" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Mike Jacoubowsky said:

    It's not that big a deal to handle a broken spoke on a paired-spoke
    wheel,
    particularly one that uses normal spoke nipples. Just loosen the spoke
    next
    to the one that broke, and you'll have a bit of hop at that point, but it
    will pass through the brake pads just fine.

    My kingdom for a spoke wrench. Guess I gotta start carrying one
    when I ride -- I'm more of a minimalist when it comes to what I
    take with me.

    I -was- able to get home okay. It still hit the brake pads with
    just the QR open, but when I loosened the cable clamp & opened
    the caliper all the way it didn't hit. I just rode slowly, so it
    was a long ride home.

  16. In article <[email hidden]>,

    Qui si parla Campagnolo said:
    Mike Jacoubowsky said:

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes simply
    don't break in them. The rim should wear out first. How many miles?

    Easy Mike, we don't sell them at all but have seen probably 4-5 broken
    spokes on these in the last 6 months. 'The rim should wear out first'
    doesn't really apply to just about any wheel these days...

    Perhaps he meant the rim should crack and fail at the spoke holes before
    you break a spoke, which is what happened to my Bontrager Race Lite
    Aero's after only 3600 miles. Different rim than the OPs, however.

    --
    Mike DeMicco <[email hidden]>

  17. Quoted message said:
    Quoted message said:

    Easy Mike, we don't sell them at all but have seen probably 4-5 broken
    spokes on these in the last 6 months. 'The rim should wear out first'
    doesn't really apply to just about any wheel these days...

    Perhaps he meant the rim should crack and fail at the spoke holes before
    you break a spoke, which is what happened to my Bontrager Race Lite
    Aero's after only 3600 miles. Different rim than the OPs, however.

    Exactly! Yeah, I know, I've seen that one. Definitely an issue with one of
    the extrusions, which has been fixed. Rims just don't seem all that
    difficult to make, so why all the issues? Like the Open Pros with the
    clicking eyelets. It's just an extrusion with eyelets, right? Seems like the
    manufacturers ought to get something completely right once, and then not
    change anything.

    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    Redwood City & Los Altos, CA USA

    "Mike DeMicco" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    In article <[email hidden]>,

    Qui si parla Campagnolo said:
    Mike Jacoubowsky said:

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager
    Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes
    simply
    don't break in them. The rim should wear out first. How many miles?

    Easy Mike, we don't sell them at all but have seen probably 4-5 broken
    spokes on these in the last 6 months. 'The rim should wear out first'
    doesn't really apply to just about any wheel these days...

    Perhaps he meant the rim should crack and fail at the spoke holes before
    you break a spoke, which is what happened to my Bontrager Race Lite
    Aero's after only 3600 miles. Different rim than the OPs, however.

    --
    Mike DeMicco <[email hidden]>

  18. Mike Jacoubowsky said:
    Quoted message said:
    Quoted message said:

    Easy Mike, we don't sell them at all but have seen probably 4-5 broken
    spokes on these in the last 6 months. 'The rim should wear out first'
    doesn't really apply to just about any wheel these days...

    Perhaps he meant the rim should crack and fail at the spoke holes before
    you break a spoke, which is what happened to my Bontrager Race Lite
    Aero's after only 3600 miles. Different rim than the OPs, however.

    Exactly! Yeah, I know, I've seen that one. Definitely an issue with one of
    the extrusions, which has been fixed. Rims just don't seem all that
    difficult to make, so why all the issues? Like the Open Pros with the
    clicking eyelets. It's just an extrusion with eyelets, right? Seems like the
    manufacturers ought to get something completely right once, and then not
    change anything.

    But then they wouldn't have anything new and "improved" (lighter!
    faster! slicker!) to sell next year. Making a durable product that
    doesn't change for the sake of change, what a quaint, old-fashioned
    idea!

  19. Quoted message said:
    Quoted message said:
    Mike Jacoubowsky said:

    Larry: I'm a bit concerned as to why you broke a spoke in the Bontrager Race
    X-Lite. We've sold many hundreds of pair of those wheels, and spokes simply
    don't break in them.

    Larry Coon said:
    Quoted message said:

    Well, you can't say THAT any more. :-)

    Quoted message said:
    Quoted message said:
    Mike Jacoubowsky said:

    The rim should wear out first. How many miles?

    Larry Coon <[email hidden]>

    Quoted message said:

    wrote: >> About 8,000 miles. No significant trauma, save for a crash

    Quoted message said:

    about a year ago (wheel came out from under me in a turn).
    The spoke broke during a climb (about 7% grade, and I was
    seated & pedaling steady). The break was about 3" from the
    hub.

    [email hidden] wrote:
    -snip-

    Quoted message said:

    About 90% of normal spokes (with elbows) break at the elbow, the rest
    at the threads. In the only known spoke fatigue tests over 20 years
    ago, 68 spokes broke at the elbow, and 8 broke at the threads, but
    none broke in the middle:

    http://www.duke.edu/~hpgavin/papers/HPGavin-Wheel-Paper.pdf

    (Search for "stanford" or scroll down to page 10.)

    This is why butted spokes work fine--even their thinner midspans are
    practically invulnerable in normal use. The parts of a spoke that are
    bent during manufacture, assembly, and riding are at its ends.

    A spoke that breaks out in its midspan has probably been damaged by a
    rock, a chain, or something else that the rider either didn't notice
    or else forgot because the spoke fatigued slowly instead of breaking
    right away.

    Agreed, that's an anomalous break. Gee I missed you guys!

    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  20. A Muzi said:

    Gee I missed you guys!

    Hey, look what the cat dragged (back) in!

    Where ya been, AM? (Too lazy to go look up in case it's "Googlable" 🙂 )

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