dvt said:Skippy said:At what point does a wheel have too many spokes?
Here's my take on the subject... it's a practical limit.
In days gone by, a 36 spoke wheel would occasionally break spokes. That
failure rate was deemed acceptable at the time. If you used fewer spokes
of the same size and brought the wheel to the same tension, you would
experience more broken spokes because the stress in the spokes was
higher. One could possibly have used thicker spokes to compensate, but
then you'd need a deeper rim since the unsupported spans were larger. As
far as I can tell, deep section rims were not available in the 70s.
More than 36 spokes of the same diameter would reduce spoke failures,
but increase weight. Nobody wants to do that without good cause. Again,
one could have compensated with thinner spokes, but spoke windup would
be a problem during the build process.
So 36 spokes became a de facto standard.
Fast forward a few years... spoke quality improved, as did the
understanding of the wheel building process. The standard 36 spoke wheel
is now nearly immune to spoke failures. We can now use fewer spokes of
the same diameter (1.8 or 2.0 mm) with a low failure rate. Rim cross
sections have become deeper, allowing the larger unsupported spans
required.
The spoke windup problem has not changed; thin spokes are still a pain
in the butt to build with.
Note that this does not cover all of the pros and cons of different
spoke counts (i.e. failure mode, heavier riders, aerodynamics, and the
list goes on). It's my general opinion of the current state of affairs.
Dear Dave,
As a sidelight, here's the Morley Brothers 1916 catalogue:
http://www.fixedgeargallery.com/morley/21.jpg
Please note that Morley sells only 32 and 36 hole hubs and that all
rear hubs are 36-hole, even the grossly overpriced $2 rear concave
nickel-plated New Departure hub, turned from solid bar.
The controversial new-fangled Sturmey-Archer 3-speed hubs are 36-holes
standard; 28, 32, and 40 holes will be furnished on special orders:
http://www.fixedgeargallery.com/morley/22.jpg
The high-technology coaster-brake hubs from New Musselman, Morrow,
Corbin, and New Departure on the page above are all 36-hole.
As for rims, Morley sells only 32 or 36 hole rims:
http://www.fixedgeargallery.com/morley/24.jpg
You may choose between reliable wood rims (natural finish or painted,
with up to 4 hair-line blue stripes), steel-lined wood rims (sorry,
only a maximum of 2 hair-line gold stripes), or the daring new
all-steel rims (black finish, supply your own damned hair-line
stripes), shipped 15 pair in a crate.
Morley's fine selection of butted spokes in every gauge:
http://www.fixedgeargallery.com/morley/21.jpg
Remember, all of Morely's No. 2 spokes are finely nickeled and hand
buffed! Available in 15-17 or 14-16 gauge (or for tandems in 13-15 and
12-14 gauge).
For the most demanding customers, Morely offers Diamond E spokes in
lengths of 11 & 7/8ths, 12 inch, and 12 & 1/8th. True, Diamond E
spokes cost 40% more than ordinary spokes, but the extra 70 cents for
a box of 100 high-quality spokes is well worth it.
Cheers,
Carl Fogel