Cycling Equipment · Public discussion

drum brakes on non-drum designed hubs

Started by meb · · Last activity · 14 posts · 838 views

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Cycling Equipment
Published
1 April 2006
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5 April 2006
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meb
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  1. Can I take a drum brake and mount the rotor on a non drum hub to some plates inside the flanges and spokes and secure plates through the spokes and flanges via bolts? Seems it might put some stresses on spokes in directions they were not designed to handle so might bend. Anyone tried this and had success or failure?
    Anyone think it would work/fail?
    If so why/why not?

  2. meb <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:


    Can I take a drum brake and mount the rotor on a non drum hub to some
    plates inside the flanges and spokes and secure plates through the
    spokes and flanges via bolts? Seems it might put some stresses on
    spokes in directions they were not designed to handle so might bend.
    Anyone tried this and had success or failure?
    Anyone think it would work/fail?
    If so why/why not?

    Well, drum brakes work by pushing pads against the inside of the hub shell,
    so no, that wouldn't work. But you're description is that of disc brakes.

    And no, if you tried to attach the rotor straight to the spokes, you would
    be forcing the wheel out of dish, if not out of true, with every
    application of the brakes.

    And to anticipate the unasked half of this question, no, it's generally not
    a good idea to mount disc brakes on a frame or fork not designed for them.

  3. Hank Wirtz said:

    meb <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:


    Can I take a drum brake and mount the rotor on a non drum hub to some
    plates inside the flanges and spokes and secure plates through the
    spokes and flanges via bolts? Seems it might put some stresses on
    spokes in directions they were not designed to handle so might bend.
    Anyone tried this and had success or failure?
    Anyone think it would work/fail?
    If so why/why not?

    Well, drum brakes work by pushing pads against the inside of the hub shell,
    so no, that wouldn't work. But you're description is that of disc brakes.

    And no, if you tried to attach the rotor straight to the spokes, you would
    be forcing the wheel out of dish, if not out of true, with every
    application of the brakes.

    And to anticipate the unasked half of this question, no, it's generally not
    a good idea to mount disc brakes on a frame or fork not designed for them.

    I meant drum-I mispoke when I called it a rotor.

    Your answer on the spokes was fortunately directed at the issue I was concerned about.

    Thanks

  4. meb said:
    Hank Wirtz said:

    meb <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:


    Can I take a drum brake and mount the rotor on a non drum hub to


    some

    Quoted message said:

    plates inside the flanges and spokes and secure plates through the
    spokes and flanges via bolts? Seems it might put some stresses on
    spokes in directions they were not designed to handle so might bend.
    Anyone tried this and had success or failure?
    Anyone think it would work/fail?
    If so why/why not?

    Well, drum brakes work by pushing pads against the inside of the hub
    shell,
    so no, that wouldn't work. But you're description is that of disc
    brakes.

    And no, if you tried to attach the rotor straight to the spokes, you
    would
    be forcing the wheel out of dish, if not out of true, with every
    application of the brakes.

    And to anticipate the unasked half of this question, no, it's generally
    not
    a good idea to mount disc brakes on a frame or fork not designed for
    them.

    I meant drum-I mispoke when I called it a rotor.

    Your answer on the spokes was fortunately directed at the issue I was
    concerned about.

    Thanks

    --
    meb

    One thing perhaps worth pointing out - one of the eletric-assist
    retrofit kits out there has a rear rack mounted motor that rotates a
    big plastic disc attached somehow on the left side of the rear wheel,
    and the force is transmitted by the big plastic disc pressing on a
    handful of spokes, like 3 or 4. I think the contact point is around
    mid-span but I'm not sure - I only saw one of these in person once and
    it was a while ago. The design struck me as really sketchy and
    ill-conceived, but perhaps I'm missing something and the spokes don't
    particularly mind this treatment. It was a bit like what I think you're
    describing, with the spokes being pushed on oddly to deliver a
    torsional load to the hub.

  5. Don't forget the mopeds of the 30's and 40's:

    http://www.geocities.com/motorcity/garage/2136/

    I would assume that one of those would be placing a much higher load on
    the spokes than an electric retrofit.

  6. meb said:
    Quoted message said:
    Quoted message said:

    Can I take a drum brake and mount the rotor on a non drum hub to


    some

    Quoted message said:

    plates inside the flanges and spokes and secure plates through the

    I meant drum-I mispoke when I called it a rotor.

    Your answer on the spokes was fortunately directed at the issue I was
    concerned about.

    There are very few drum brakes which are separate from the hub. I'm
    only aware of one, the Arai:
    http://harriscyclery.net/page.cfm?PageID=49&action=details&sku=BR5001
    This attaches to a rear hub which has threads on the left side.

    My feeling is that you *could* mount it as you suggest, but it would be
    extremely difficult to get the clearance between the pads and the drums
    adjusted properly. This has to be very small so that there's very
    little slack in the cable- otherwise, you run out of lever travel
    before you get all your braking power.

    You could attach one of these to a rear freewheel (threaded) hub and
    use it on the front, but there's a bunch of additional considerations.
    I've seen it done, and it ain't straightforward.

    Jeff

  7. JeffWills said:
    meb said:
    Quoted message said:

    > Can I take a drum brake and mount the rotor on a non drum hub to
    some
    > plates inside the flanges and spokes and secure plates through the

    I meant drum-I mispoke when I called it a rotor.

    Your answer on the spokes was fortunately directed at the issue I was
    concerned about.

    There are very few drum brakes which are separate from the hub. I'm
    only aware of one, the Arai:
    http://harriscyclery.net/page.cfm?PageID=49&action=details&sku=BR5001
    This attaches to a rear hub which has threads on the left side.

    My feeling is that you *could* mount it as you suggest, but it would be
    extremely difficult to get the clearance between the pads and the drums
    adjusted properly. This has to be very small so that there's very
    little slack in the cable- otherwise, you run out of lever travel
    before you get all your braking power.

    You could attach one of these to a rear freewheel (threaded) hub and
    use it on the front, but there's a bunch of additional considerations.
    I've seen it done, and it ain't straightforward.

    Jeff

    Any information about how well this worked once it was set up? (I
    assume they had it set up with a normal brake lever as opposed to using
    it as a drag brake?)

  8. -snip-

    Quoted message said:
    JeffWills said:

    There are very few drum brakes which are separate from the hub. I'm
    only aware of one, the Arai:
    http://harriscyclery.net/page.cfm?PageID=49&action=details&sku=BR5001
    This attaches to a rear hub which has threads on the left side.
    My feeling is that you *could* mount it as you suggest, but it would be
    extremely difficult to get the clearance between the pads and the drums
    adjus ted properly. This has to be very small so that there's very
    little slack in the cable- otherwise, you run out of lever travel
    before you get all your braking power.
    You could attach one of these to a rear freewheel (threaded) hub and
    use it on the front, but there's a bunch of additional considerations.
    I've seen it done, and it ain't straightforward.

    Nate Knutson said:

    Any information about how well this worked once it was set up? (I
    assume they had it set up with a normal brake lever as opposed to using
    it as a drag brake?)

    They are or were the standard tandem drag brake for years.
    SImple effective cheap . Yes compatible with standard ( not
    'linear' ) levers.

    You would have to widen the fork and get a longer axle to
    make this go - very one-off.
    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  9. "A Muzi" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Quoted message said:
    Quoted message said:

    You could attach one of these to a rear freewheel (threaded) hub and
    use it on the front, but there's a bunch of additional considerations.
    I've seen it done, and it ain't straightforward.

    Nate Knutson said:

    Any information about how well this worked once it was set up? (I
    assume they had it set up with a normal brake lever as opposed to using
    it as a drag brake?)

    They are or were the standard tandem drag brake for years.
    SImple effective cheap . Yes compatible with standard ( not
    'linear' ) levers.

    You would have to widen the fork and get a longer axle to
    make this go - very one-off.

    Maybe not.

    Some decades ago I mouted a disc brake on a freewheel hub, and put it on the
    front; didn't need to widen the forks, but I had to pick and choose the
    cones to make it fit.

  10. Nate Knutson said:
    JeffWills said:


    You could attach one of these to a rear freewheel (threaded) hub and
    use it on the front, but there's a bunch of additional considerations.
    I've seen it done, and it ain't straightforward.

    Jeff

    Any information about how well this worked once it was set up? (I
    assume they had it set up with a normal brake lever as opposed to using
    it as a drag brake?)

    They were used on a couple of Seattle-based homebuilt recumbents.
    Seattle's pretty hilly, and both riders are still alive, so I *assume*
    they worked good enough for road use.

    Jeff

  11. meb said:


    Can I take a drum brake and mount the rotor on a non drum hub to some
    plates inside the flanges and spokes and secure plates through the
    spokes and flanges via bolts? Seems it might put some stresses on
    spokes in directions they were not designed to handle so might bend.
    Anyone tried this and had success or failure?
    Anyone think it would work/fail?
    If so why/why not?

    Bad move. The heat transferred through the spokes will melt the wax
    on your wings.
    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  12. A Muzi wrote:
    [re:Arai drum brake]

    Quoted message said:


    They are or were the standard tandem drag brake for years.
    SImple effective cheap . Yes compatible with standard ( not
    'linear' ) levers.

    You would have to widen the fork and get a longer axle to
    make this go - very one-off.

    I bought a large number of Sachs hubs a few years ago that I believe
    were intended for mounting an Arai drum on the front. So far, I have
    only raided a few of them for axle kits.

    These hubs, which came in factory cartons, use Sachs "Rival 7000"
    threaded rear shells fitted with 9mm front QR axle kits. The axle in
    each of these hubs is the usual length, suitable for a 100mm fork, but
    the over-locknut dimension is only 96mm-- and the extra axle length is
    slewed entirely over to the threaded end of the hub. They would need
    some sort of axle spacer even to be used as a regular front hub.

    Unlike most hubs for utility-bike applications, these are drilled for
    32 spokes.

    All the Arai drums I have seen are drilled for 3/8" or 10mm axles, so
    these hubs would require either some sort of precision sleeve washer or
    else a special 9mm version of the Arai brake.

    Chalo Colina

  13. Chalo said:


    Unlike most hubs for utility-bike applications, these are drilled for
    32 spokes.

    All the Arai drums I have seen are drilled for 3/8" or 10mm axles, so
    these hubs would require either some sort of precision sleeve washer or
    else a special 9mm version of the Arai brake.

    Very interesting...

    The QBP catalog lists an Arai brake for *9.5mm* axles:
    http://harriscyclery.net/page.cfm?PageID=49&action=details&sku=BR5003
    which I assume is for solid axles. Your hubs are truly odd, indeed.

    Jeff

  14. JeffWills said:


    Chalo said:


    Unlike most hubs for utility-bike applications, these are drilled for
    32 spokes.

    All the Arai drums I have seen are drilled for 3/8" or 10mm axles, so
    these hubs would require either some sort of precision sleeve washer or
    else a special 9mm version of the Arai brake.

    Very interesting...

    The QBP catalog lists an Arai brake for *9.5mm* axles:
    http://harriscyclery.net/page.cfm?PageID=49&action=details&sku=BR5003
    which I assume is for solid axles. Your hubs are truly odd, indeed.

    They are so odd that I haven't yet been able to put one to proper use.
    And I bought four cases of those hubs. At least I didn't spend much on
    them!

    FYI-- 9.5mm = .374" = 3/8" within applicable tolerances. The bicycle
    axle standards that are called "9.5mm" are in fact 3/8"-24 and 3/8"-26
    threads.

    Chalo Colina

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