Hi Tom,
Quoted message said:The original cable broke after six months, and I have been replacing
them at the same rate. Other bikes I have owned the only time I broke
a cable was the brake cable. Maybe there is a problem with the
design of the bike.
If you are experiencing excessive cable breaking you may have a
condition similar to the one that I had although mine was on the rear, not
the front. I shift the rear a lot and broke 2 cables within 2 or 3 thousand
miles each. Here's what I found:
Since I first got the bike I had adjusted the rear cable indexing
adjustment (cable length) so that it shifted well but when the second cable
broke I looked more closely to try and discover what might be the cause. I
noticed that when shifted into the lowest (largest) sprocket the cable was
under a fair amount of tension due to the adjustment of the low gear limit
stop being a bit too limiting. This might not have been a big deal but at
the time I almost always downshifted to the lowest gear when coming to a
stop so that I could take off with the least effort and, in addition, at the
end of a ride I always left the bike shifted onto the lowest gear for the
start of the next ride. This meant that the cable spent a lot of time under
unnecessarily higher tension.
This time I adjusted the low gear limit stop screw so that the cable,
when in that lowest gear, is no longer held in high tension and rather the
tension comes only from the spring in the derailleur (the one that causes
the derailleur to move to a higher (smaller) sprocket when the cable is
relaxed, not the one that holds tension in the chain). I have now gone over
6 thousand miles on the latest cable, more than twice what I had gone on the
first 2, and it's still working fine.
Perhaps your front derailleur has a similar adjustment problem with the
high gear limit stop being too limiting and causing excessive tension in the
cable when shifted to it. Something to check anyway.
Terry