Cycling Equipment · Public discussion

broken sprocket teeth

Started by Ben Pfaff · · Last activity · 8 posts · 1,042 views

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Cycling Equipment
Published
6 October 2005
Last activity
8 October 2005
Original author
Ben Pfaff
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  1. Recently my chain has started "skipping" when I start out hard.
    I was assuming that it was just "chain stretch" until I looked at
    the rear cluster. Almost half of the teeth were broken off on
    the biggest sprocket! They were never like that before, and I'm
    confused how it could have happened. What would cause a whole
    bunch of teeth to break off a sprocket?

    It's an old road bike--probably 1970s. The rear cluster is only
    a 5-speed. I've only owned it for a year, so I don't know
    whether the rear cluster is the same age as the rest of the bike.
    I only ride the bike on the street, usually just to and from the
    train station about a mile from my apartment.

    Thanks,

    Ben.
    --
    Ben Pfaff
    email: [email hidden]
    web: http://benpfaff.org

  2. Ben Pfaff said:

    Recently my chain has started "skipping" when I start out hard.
    I was assuming that it was just "chain stretch" until I looked at
    the rear cluster. Almost half of the teeth were broken off on
    the biggest sprocket! They were never like that before, and I'm
    confused how it could have happened. What would cause a whole
    bunch of teeth to break off a sprocket?

    It's an old road bike--probably 1970s. The rear cluster is only
    a 5-speed. I've only owned it for a year, so I don't know
    whether the rear cluster is the same age as the rest of the bike.
    I only ride the bike on the street, usually just to and from the
    train station about a mile from my apartment.

    Thanks,

    Ben.
    --
    Ben Pfaff
    email: [email hidden]
    web: http://benpfaff.org

    It happens. I had a 7 speed Suntour freewheel from the mid 1980s that
    had a couple teeth broken off in the same area on one of the cogs.
    Don't know how it happened. Did not notice it occurred until I
    refurbished the bike in 1999. Thought about replacing the cog with the
    missing teeth but my brother said it was not worth the effort. So I
    just left it alone and test rode the bike to make sure it still worked.
    It did.

    My suggestion would be to not use the cog with the broken teeth. But
    if you live in the Bay area, you may need the big cog. In which case,
    go to a local bike shop and buy a real cheap 5 speed freewheel with a
    big cog and have them put it on for $5. Or order a cheap freewheel
    from Nashbar.

    Shimano 5 speed freewheel for $14.95. 14-28 cogs. Probably the same
    cogs you have now.
    http://www.nashbar.com/profile.cfm?category=87&subcategory=1109&brand=&sku=15295&storetype=&estoreid=&pagename=

  3. Quoted message said:

    What would cause a whole
    bunch of teeth to break off a sprocket?

    Your massive power overwhelming the puny strength of tiny cogs screaming out
    for mercy! Be gentler, and sing to them every once in a while. Mozart
    helps, too.

    --
    Phil, Squid-in-Training

  4. Ben Pfaff said:

    Recently my chain has started "skipping" when I start out hard.
    I was assuming that it was just "chain stretch" until I looked at
    the rear cluster. Almost half of the teeth were broken off on
    the biggest sprocket! They were never like that before, and I'm
    confused how it could have happened. What would cause a whole
    bunch of teeth to break off a sprocket?

    It's an old road bike--probably 1970s. The rear cluster is only
    a 5-speed. I've only owned it for a year, so I don't know
    whether the rear cluster is the same age as the rest of the bike.
    I only ride the bike on the street, usually just to and from the
    train station about a mile from my apartment.

    Thanks,

    Ben.
    --
    Ben Pfaff
    email: [email hidden]
    web: http://benpfaff.org

    1970s 5-speed? The biggest cog on some (Shimano?) freewheels were
    manufactured with every other tooth missing. Might you have one of
    those?

  5. Quoted message said:
    Ben Pfaff said:

    [lots of broken teeth on biggest sprocket]
    It's an old road bike--probably 1970s. The rear cluster is only
    a 5-speed.


    1970s 5-speed? The biggest cog on some (Shimano?) freewheels were
    manufactured with every other tooth missing. Might you have one of
    those?

    Interesting suggestion--I didn't know that--but actually the
    broken teeth are grouped together, not alternating, so I don't
    think this is the case.
    --
    Ben Pfaff
    email: [email hidden]
    web: http://benpfaff.org

  6. On Thu, 06 Oct 2005 12:50:21 -0700 Ben Pfaff <[email hidden]>

    Quoted message said:

    Recently my chain has started "skipping" when I start out hard.
    I was assuming that it was just "chain stretch" until I looked at
    the rear cluster. Almost half of the teeth were broken off on
    the biggest sprocket! They were never like that before, and I'm
    confused how it could have happened. What would cause a whole
    bunch of teeth to break off a sprocket?

    I think it's most likely that they have always been that way and that
    you just never noticed it before. Some makers did skip tooth sprockets
    on the largest cogs in that era.

    Look it over carefully. Are the missing teeth in a pattern, like every
    other tooth, or 2 out of every 3, missing?

    I'll bet that your first assumption is probably the right one: Your
    chain is worn out.

    -
    -----------------------------------------------
    Jim Adney [email hidden]
    Madison, WI 53711 USA
    -----------------------------------------------

  7. -----BEGIN PGP SIGNED MESSAGE-----

    In article <[email hidden]>,

    Ben Pfaff said:

    Recently my chain has started "skipping" when I start out hard.
    I was assuming that it was just "chain stretch" until I looked at
    the rear cluster. Almost half of the teeth were broken off on
    the biggest sprocket! They were never like that before, and I'm
    confused how it could have happened. What would cause a whole
    bunch of teeth to break off a sprocket?

    It's an old road bike--probably 1970s. The rear cluster is only
    a 5-speed. I've only owned it for a year, so I don't know
    whether the rear cluster is the same age as the rest of the bike.
    I only ride the bike on the street, usually just to and from the
    train station about a mile from my apartment.

    _ It happens. In particular, I remember a period in the late 80's
    when I would strip the teeth off a freewheel cog about every couple
    months on my MTB. When the first hyperglide freewheels came out
    the problem fixed itself. Freewheels are dirt cheap these days.
    Get a new one.

    _ Booker C. Bense

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  8. Quoted message said:
    Ben Pfaff said:

    Recently my chain has started "skipping" when I start out hard.
    I was assuming that it was just "chain stretch" until I looked at
    the rear cluster. Almost half of the teeth were broken off on
    the biggest sprocket! They were never like that before, and I'm
    confused how it could have happened. What would cause a whole
    bunch of teeth to break off a sprocket?

    It's an old road bike--probably 1970s. The rear cluster is only
    a 5-speed. I've only owned it for a year, so I don't know
    whether the rear cluster is the same age as the rest of the bike.
    I only ride the bike on the street, usually just to and from the
    train station about a mile from my apartment.

    Thanks,

    Ben.
    --
    Ben Pfaff
    email: [email hidden]
    web: http://benpfaff.org

    It happens. I had a 7 speed Suntour freewheel from the mid 1980s that
    had a couple teeth broken off in the same area on one of the cogs.
    Don't know how it happened. Did not notice it occurred until I
    refurbished the bike in 1999. Thought about replacing the cog with the
    missing teeth but my brother said it was not worth the effort. So I
    just left it alone and test rode the bike to make sure it still worked.
    It did.

    My suggestion would be to not use the cog with the broken teeth. But
    if you live in the Bay area, you may need the big cog. In which case,
    go to a local bike shop and buy a real cheap 5 speed freewheel with a
    big cog and have them put it on for $5. Or order a cheap freewheel
    from Nashbar.

    Shimano 5 speed freewheel for $14.95. 14-28 cogs. Probably the same
    cogs you have now.
    http://www.nashbar.com/profile.cfm?category=87&subcategory=1109&brand=&sku=15295&storetype=&estoreid=&pagename=

    I used to break teeth off 7sp DA freewheel cogs.

    Robin Hubert

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