Cycling Equipment · Public discussion

Failing Fork?

Started by David N. Makinson · · Last activity · 12 posts · 641 views

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Cycling Equipment
Published
27 September 2005
Last activity
29 September 2005
Original author
David N. Makinson
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  1. I have a 80's vintage Raleigh. Reynolds 531c, built in England,
    standard (not Raleigh special) threading. Reddish orange paint with
    black rear triangle and black fork.

    It has a sloping fork crown that inserts into the fork tubes (rather
    than integral lugs that are on the outside of the tubes). Very graceful
    fork arrangement.

    However, today I noticed on one fork tube, the paint was cracked in a
    perfect line across the inside of the top of the tube (where it meets
    the crown). Normally one cannot tell where the tube ends and the crown
    begins. It is definitely not fatigue of the tube... too straight and
    too high.

    Should I be concerned that the braze joint, or the crown itself, is failing?

    David

  2. Quoted message said:

    today i noticed a crack in my fork, along the brazing line, of my
    integral sloping-crown fork.

    I think this can happen even if the fork is fine. the fork will flex
    and the brazing may not have covered the joint evenly all the way to
    the surface in that area. In that case, both surfaces of metal could
    move in different directions during flexion and disturb the paint.

    in addition, something as small as different coefficients of
    expansion, over a period of years, could also disturb the paint.

    - Don Gillies
    San Diego, CA

  3. David N. Makinson said:

    I have a 80's vintage Raleigh. Reynolds 531c, built in England,
    standard (not Raleigh special) threading. Reddish orange paint with
    black rear triangle and black fork.

    It has a sloping fork crown that inserts into the fork tubes (rather
    than integral lugs that are on the outside of the tubes). Very graceful
    fork arrangement.

    However, today I noticed on one fork tube, the paint was cracked in a
    perfect line across the inside of the top of the tube (where it meets
    the crown). Normally one cannot tell where the tube ends and the crown
    begins. It is definitely not fatigue of the tube... too straight and
    too high.

    Should I be concerned that the braze joint, or the crown itself, is
    failing?

    David

    yes. take it to a frame repairer for a check-up, just to be sure.

    by the sound of it, it's a failing braze joint.

  4. Donald Gillies wrote:
    <snip>

    Quoted message said:

    in addition, something as small as different coefficients of
    expansion, over a period of years, could also disturb the paint.

    if it were coated in some esoteric kind of glass, that may theoreticaly
    be possible, but a paint, even enamel, is /way/ more flexible than the
    truly miniscule difference in expansion coefficient of these materials.

  5. jim beam said:

    Donald Gillies wrote:
    <snip>

    Quoted message said:

    in addition, something as small as different coefficients of
    expansion, over a period of years, could also disturb the paint.

    if it were coated in some esoteric kind of glass, that may theoreticaly
    be possible, but a paint, even enamel, is /way/ more flexible than the
    truly miniscule difference in expansion coefficient of these materials.

    Sorry, paint cracking is pretty common. But I'd scrape the paint away
    and see if the joint is cracked anyway. A fork failure is pretty
    painful.
    Phil Bbrown

  6. jim beam said:

    yes. take it to a frame repairer for a check-up, just to be sure.

    by the sound of it, it's a failing braze joint.


    Or a cracked fork blade, as there is a severe stress riser at this
    point. Jobst's views on internally lugged fork crowns are well known.

  7. (Donald Gillies) said:
    Quoted message said:

    today i noticed a crack in my fork, along the brazing line, of my
    integral sloping-crown fork.

    I should have said that you should have a local frame builder check
    the fork for cracks (or mail it off, only costs $8 each way to ship it
    - far cheaper than a hospital visit.)

    In the past 3 days I found that some cracks in a seatstay cap, that
    had decided to make a 90 degree turn and start traveling through a
    frame tube, on another bike of mine. Even if the framebuilder ok's
    it, you may want to check it periodically to make sure it isn't
    growing.

    - Don Gillies
    San Diego, CA

  8. Dear David, & list

    I know this fork and crown setup. Very graceful! I would be concerned
    about a braze joint failing. It could have been a cold joint, easy to
    do in a factory setting, hard for an inspector to spot. But paint
    cracks like that are usually bad news.

    I would send the fork off to a really good framebuilder, someone like
    Richard Sachs who builds his own forks. If it were I, I would have the
    fork repaired. The fashioon today is flat crown, retro-lookling forks.
    I like those streamlined, full-sloping crown forks!

    good luck

    jn

    "Thursday"

  9. Zog The Undeniable said:
    jim beam said:

    yes. take it to a frame repairer for a check-up, just to be sure.

    by the sound of it, it's a failing braze joint.


    Or a cracked fork blade, as there is a severe stress riser at this
    point. Jobst's views on internally lugged fork crowns are well known.

    Wasn't the crack described by OP at the top of the fork blade, and isn't
    that stress riser at the end of the internal crown a little bit further
    down the blade?

    Jasper

  10. Jasper Janssen said:
    Zog The Undeniable said:
    jim beam said:

    yes. take it to a frame repairer for a check-up, just to be sure.

    by the sound of it, it's a failing braze joint.

    Or a cracked fork blade, as there is a severe stress riser at this
    point. Jobst's views on internally lugged fork crowns are well known.

    Wasn't the crack described by OP at the top of the fork blade, and isn't
    that stress riser at the end of the internal crown a little bit further
    down the blade?

    Jasper

    I talked with a local frame builder. She is figuring the crown may be
    broken within the tube. She recommends a replacemnent fork, which is OK
    by me and that is what I am going to do.

    David

  11. philcycles said:
    jim beam said:

    Donald Gillies wrote:
    <snip>

    Quoted message said:

    in addition, something as small as different coefficients of
    expansion, over a period of years, could also disturb the paint.

    if it were coated in some esoteric kind of glass, that may theoreticaly
    be possible, but a paint, even enamel, is /way/ more flexible than the
    truly miniscule difference in expansion coefficient of these materials.

    Sorry, paint cracking is pretty common. But I'd scrape the paint away
    and see if the joint is cracked anyway. A fork failure is pretty
    painful.
    Phil Bbrown

    it may be common to poorly prepped frames where detritis remains in the
    weld area, but it's not to a good frame that's been done right. the
    commonest cause is cracking. that's why it's vital to investigate asap.

  12. Zog The Undeniable said:
    jim beam said:

    yes. take it to a frame repairer for a check-up, just to be sure.

    by the sound of it, it's a failing braze joint.


    Or a cracked fork blade, as there is a severe stress riser at this
    point. Jobst's views on internally lugged fork crowns are well known.

    blades don't just crack unless they're over-heated on brazing.
    internally lugged crowns are not fundamentally inferior to externals. it
    simply depends on design and ability of the fabricator to prep
    sufficiently well to ensure weld integrity. i agree that you can't
    "see" whether the weld is good, but reality is, you can't see inside the
    weld on external ones either. not unless you want to do the aerospace
    testing thing, and that's /way/ expensive. all you can see externally
    is the weld meniscus. beyond that, it's down to the welder's
    experience. technically, you're taking your chances on both.

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