Cycling Equipment · Public discussion

Misaligned eyelets

Started by Frank · · Last activity · 4 posts · 927 views

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Cycling Equipment
Published
24 June 2003
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24 June 2003
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Frank
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  1. Misaligned eyelets

    I'm building a set of wheels with Bontrager Mustang Rims (all parts new). For the rear wheel I'm
    using the OSB (Offset spoke bed) version. I have a problem getting this wheel true with an even
    spoke tension. Upon a closer investigation I found that the eyelets are not aligned properly. For
    the drive side I found the eyelets vary within .8mm measured from one side of the rim. The non-drive
    side varies about .6mm.

    If I keep an even spoke tension the rim is almost 2mm out of lateral true. To bring the lateral true
    within a half a mm. I need to loosen some spokes one full turn while the two spokes next to need an
    extra half turn.

    I started over twice to see if I could do any better but the results are the same.

    I already exchanged the rim for another one once but the new one is no different. My question is,
    what is an acceptable tolerance for the variation of the eyelets? Would you accept this rim and live
    with a more uneven spoke tension?

    The front wheel with a symmetrical rim has perfectly aligned eyelets and came out perfectly true.

    Thank you for your reply Frank

  2. Frank said:

    Misaligned eyelets

    I'm building a set of wheels with Bontrager Mustang Rims (all parts new). For the rear wheel I'm
    using the OSB (Offset spoke bed) version. I have a problem getting this wheel true with an even
    spoke tension. Upon a closer investigation I found that the eyelets are not aligned properly. For
    the drive side I found the eyelets vary within .8mm measured from one side of the rim. The
    non-drive side varies about .6mm.

    If I keep an even spoke tension the rim is almost 2mm out of lateral true. To bring the lateral
    true within a half a mm. I need to loosen some spokes one full turn while the two spokes next to
    need an extra half turn.

    I started over twice to see if I could do any better but the results are the same.

    I already exchanged the rim for another one once but the new one is no different. My question is,
    what is an acceptable tolerance for the variation of the eyelets? Would you accept this rim and
    live with a more uneven spoke tension?

    The front wheel with a symmetrical rim has perfectly aligned eyelets and came out perfectly true.

    Thank you for your reply Frank

    I built 2 wheels recently using that rim and had no problems.

    Are you sure that you have the correct side in the correct spoke holes? Are you sure that you're
    balancing the spoke tension (spokes contribute to trueness from many spokes away from the out of
    true spot).

    David

  3. [email hidden] (Frank) wrote in message news:<[email hidden]>...

    Quoted message said:

    Misaligned eyelets

    I'm building a set of wheels with Bontrager Mustang Rims (all parts new). For the rear wheel I'm
    using the OSB (Offset spoke bed) version. I have a problem getting this wheel true with an even
    spoke tension. Upon a closer investigation I found that the eyelets are not aligned properly. For
    the drive side I found the eyelets vary within .8mm measured from one side of the rim. The
    non-drive side varies about .6mm.

    If I keep an even spoke tension the rim is almost 2mm out of lateral true. To bring the lateral
    true within a half a mm. I need to loosen some spokes one full turn while the two spokes next to
    need an extra half turn.

    I started over twice to see if I could do any better but the results are the same.

    I already exchanged the rim for another one once but the new one is no different. My question is,
    what is an acceptable tolerance for the variation of the eyelets? Would you accept this rim and
    live with a more uneven spoke tension?

    The front wheel with a symmetrical rim has perfectly aligned eyelets and came out perfectly true.

    Thank you for your reply Frank

    I very much doubt that the alignment variation is the cause of your troubles. If you read 'The
    Bicycle Wheel' by Jobst Brandt, he tells how to achieve even spoke tension after you have laterally
    and radially trued the wheel. Basically, you loosen a tight spoke and tighten the two spokes on
    either side of it (the two on the same side of the wheel as the tight one). Vice versa with a loose
    spoke. This allows the tensions to be equalized without much affecting lateral trueness. Don't
    expect to get it absolutely perfect, but the spokes should not sound very different when plucked (or
    not differ by more than 5-10% when measured with a tensionmeter).

    Nigel Grinter

  4. David Kunz <[email hidden]> wrote in message
    news:<[email hidden]>...

    Quoted message said:


    I built 2 wheels recently using that rim and had no problems.

    Are you sure that you have the correct side in the correct spoke holes?

    Yes, I checked this more than once.

    Quoted message said:

    Are you sure that you're balancing the spoke tension (spokes contribute to trueness from many
    spokes away from the out of true spot).

    I may not do this right. I guess I need to get Jobst wheel book. I have been using Sheldon Browns
    guide lines for several wheels and never had any problems.

    My point is really if the .8mm variation in eyelets is something you should be able to work around.

    Quoted message said:


    David

    Thanks

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