Cycling Equipment · Public discussion

Help with Splicing Wire on Shimano Flight Deck

Started by 8cht · · Last activity · 3 posts · 379 views

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Cycling Equipment
Published
17 October 2004
Last activity
18 October 2004
Original author
8cht
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3
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  1. Hi,

    I want to route wires from a Shimano Flight Deck through the cable holes on
    an FSA K Wing carbon bar. The one hesitation I have is that I'll have to
    cut the wires and splice them back together again as both ends are connected
    to either the computer mount or the controls. I thought about using Butt
    Connectors and then pushing the spliced and taped portion of the wire back
    into the bar (out of sight). One problem: I haven't done wire splicing
    since I was a kid, especially with an expensive Flight Deck. Is it as
    simple as it sounds: Cut the wire, do the necessary routing, strip both
    ends, feed the ends into a butt connector, crimp, and tape up with
    electrical tape? Any advice is greatly appreciated.

    Thanks.

  2. Don't crimp but solder low current applications where corrosion may be a
    problem. Note that after enough time even solder may corrode enough to
    disturb critical applications. Activated rosin solder joints are considered
    in some applications to require replacement after 120 months. Been there.
    Got the t-shirt. Wore it out. Don't wanna 'nother.

    "8cht" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    Hi,

    I want to route wires from a Shimano Flight Deck through the cable holes
    on an FSA K Wing carbon bar. The one hesitation I have is that I'll have
    to cut the wires and splice them back together again as both ends are
    connected to either the computer mount or the controls. I thought about
    using Butt Connectors and then pushing the spliced and taped portion of
    the wire back into the bar (out of sight). One problem: I haven't done
    wire splicing since I was a kid, especially with an expensive Flight Deck.
    Is it as simple as it sounds: Cut the wire, do the necessary routing,
    strip both ends, feed the ends into a butt connector, crimp, and tape up
    with electrical tape? Any advice is greatly appreciated.

    Thanks.

  3. "Doug Huffman" <[email hidden]> wrote in message news:<[email hidden]>...

    Quoted message said:

    Don't crimp but solder low current applications where corrosion may be a
    problem. Note that after enough time even solder may corrode enough to
    disturb critical applications. Activated rosin solder joints are considered
    in some applications to require replacement after 120 months. Been there.
    Got the t-shirt. Wore it out. Don't wanna 'nother.

    Be very careful. The "wire" may actually be two, arranged coaxially.
    These can be very tough to strip, splice or solder successfully. Not
    impossible, but close.

    I've never worked with a Flightdeck computer, but Cateye wires are
    arranged this way. Avocet computers are parallel conductors and thus
    much easier to work with.

    Jeff

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