Cycling Equipment · Public discussion

Re: service Union bottom bracket generator?

Started by Frank Krygowski · · Last activity · 3 posts · 408 views

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Cycling Equipment
Published
12 October 2004
Last activity
13 October 2004
Original author
Frank Krygowski
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  1. [I'm copying to r.b.tech - seems appropriate.]

    Jack Murphy said:

    Does anyone know if I can service my old Union bottom bracket generator?
    This is a 20 year old unit, just getting back to being in active use the
    past 2 years. Its pretty gritty and rough rolling, but I hesitate to open it
    up or drop in any oil, knowing there's the electrical parts in there.

    Any suggestions (aside from getting that cool Son front hub dynamo)?

    Jack Murphy

    I've taken apart some old generators out of curiosity. Some can be
    disassembled only with a hacksaw, but some are pretty easy. Since I
    don't own a Union bottom bracket generator, I don't know about it
    specifically.

    I had no trouble taking apart Soubitez bottom bracket generators. There
    was no a problem with "electrical parts." All I found was a rotating
    multi-pole magnet, and a stationary set of electical coils. There
    weren't even brushes; because of AC output and stationary coils, there's
    no need for them. I assume the Union is the same.

    BTW, disassembling a Sturmey-Archer Dynohub will ruin the magnet unless
    done exactly right, with the proper sort of "keeper," but that doesn't
    seem to be true of more modern generators with more modern magnet
    materials. At least, I know the Soubitez I disassembled is generating
    just fine.

    As Guy says in another post, there are better generators available than
    your Union. But still, you've got nothing to lose by trying. I did
    take pains to sketch how the fiddly bits came out, so I could get them
    back in the same way. I'm talking about things like bearing races,
    adjustable cones, lock nuts, etc. But all in all, it was no harder than
    taking apart a rear hub.

    --
    Frank Krygowski [To reply, remove rodent and vegetable dot com.
    Substitute cc dot ysu dot
    edu]

  2. Well, I'm much more inclined to open this unit to see if I can get some
    grease in there without damage rather than spend the bucks on a hub.

    I have an old sanyo bb generator on my good road bike, this is my ugly
    commuter. I run fenders so really like the bottom bracket design, wish there
    was a good new design in this area. With a bysis (bisys?) headlamp the sanyo
    puts out good light, this commuter has an older headlamp that scatters it a
    bit too much. But I also run a 10 w rechargeable, together its all the light
    I need, as well as giving me the redundancy and multi-source light (hate
    having batteries wear down in the cold 3 miles from home!)

    Thanks for the advice.

    Jack Murphy

  3. In article p%1bd.4189$6P5.435@okepread02 said:

    Well, I'm much more inclined to open this unit to see if I can get some
    grease in there without damage rather than spend the bucks on a hub.

    Much as I like the SON, Shimano's Nexus is nearly as good and about 1/3
    the price.
    --
    David Damerell <[email hidden]> Distortion Field!

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