Cycling Equipment · Public discussion

Trek 5900 lower headset bearing problem

Started by Dobesh · · Last activity · 3 posts · 970 views

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Cycling Equipment
Published
4 June 2004
Last activity
5 June 2004
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Dobesh
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  1. I have a 2002 5900 with the oversized lower headset bearing.
    It makes a small noise when exerting a lot of pedal pressure
    when standing, e.g. climbing. I have replaced the bearing
    and put green loctite in the cup as recommended, but it
    still makes the noise. Reason i know the noise is coming
    from the bearing/cup is with the old bearing i put some
    grease in the lower cup and it made it quite for a few
    weeks. But do not really care to keep doing this.

    Questions: Is the cup susposed to have green loctite in it
    as was recommended?

    Can the lower cup be replaced, that is can it be extracted
    like a normal cup and a replacement pressed back in. Someone
    told me, these are glued into the frame and have to be
    removed by Trek with heat?

    Also, i was told that some company sells a shim/spacer
    that can be used to convert this to a standard 1 1/8
    inch headset/

    Mike J- i know you have some experience with these headsets?

    Thanks. Duane

  2. On Fri, 4 Jun 2004 07:48:35 -0400, "dobesh" <[email hidden]>

    Quoted message said:

    I have a 2002 5900 with the oversized lower headset
    bearing. It makes a small noise when exerting a lot of
    pedal pressure when standing, e.g. climbing. I have
    replaced the bearing and put green loctite in the cup as
    recommended, but it still makes the noise. Reason i know
    the noise is coming from the bearing/cup is with the old
    bearing i put some grease in the lower cup and it made it
    quite for a few weeks. But do not really care to keep
    doing this.

    Questions: Is the cup susposed to have green loctite in it
    as was recommended?

    Can the lower cup be replaced, that is can it be extracted
    like a normal cup and a replacement pressed back in.
    Someone told me, these are glued into the frame and have to
    be removed by Trek with heat?

    Also, i was told that some company sells a shim/spacer
    that can be used to convert this to a standard 1 1/8
    inch headset/

    Mike J- i know you have some experience with these
    headsets?

    Thanks. Duane

    It seems like the Trek bonded in bearing isn't trouble free.

    groups.google.comgroups
    google.com&rnum=1&prev=/groups%3Fhl%3Den%26lr%3D%26ie%3DUTF-
    8%26q%3Dih8trek%26meta%3Dgroup%253Drec.bicycles.tech

    or

    tinyurl.comyr9hl

  3. Quoted message said:

    I have a 2002 5900 with the oversized lower headset
    bearing. It makes a small noise when exerting a lot of
    pedal pressure when standing, e.g. climbing. I have
    replaced the bearing and put green loctite in the cup as
    recommended, but it still makes the noise.

    How was the bearing replaced? It's *very* easy to damage the
    bearing during the installation process, or simply install
    it slightly out-of-plane. Either one causes trouble. I know;
    my first installation didn't go so well!

    Quoted message said:

    Reason i know the noise is coming from the bearing/cup is
    with the old bearing i put some grease in


    the

    Quoted message said:

    lower cup and it made it quite for a few weeks. But do not
    really care to keep doing this.

    Questions: Is the cup susposed to have green loctite in it
    as was recommended?

    Shouldn't be a problem, but you want to make sure you don't
    contaminate the bearing with it.

    Quoted message said:

    Can the lower cup be replaced, that is can it be extracted
    like a normal


    cup

    Quoted message said:

    and a replacement pressed back in. Someone told me, these
    are glued into the frame and have to be removed by Trek
    with heat?

    Yikes, the way it's put in I doubt you could remove it
    without potentially doing some serious damage to the frame.
    Don't think I'd go there.

    Quoted message said:

    Also, i was told that some company sells a shim/spacer
    that can be used to convert this to a standard 1 1/8 inch
    headset/

    Not sure how this would work, but it would be a neat trick.
    Keep in mind that it would require a new fork as well, since
    the reason for the larger lower bearing is to accommodate
    the special steer tube the older 5900s have, which is larger
    at the bottom and smaller at the top.

    Quoted message said:

    Mike J- i know you have some experience with these
    headsets?

    Nah, none whatsoever! :>😉

    PS: It's time to replace my bearings again; with what I put
    my poor bike through, they last about a year and a
    half. Yes, I'll admit it, a Chris King headset, as
    allowed by the newer 5900 & Madone designs, would be a
    nice thing to have. That'll have to wait a while
    though, as I rather like my 5900, and tend to keep my
    bikes for a number of years.

    --Mike-- Chain Reaction Bicycles
    www.ChainReactionBicycles.com

    "dobesh" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    I have a 2002 5900 with the oversized lower headset
    bearing. It makes a small noise when exerting a lot of
    pedal pressure when standing, e.g. climbing. I have
    replaced the bearing and put green loctite in the cup as
    recommended, but it still makes the noise. Reason i know
    the noise is coming from the bearing/cup is with the old
    bearing i put some grease in


    the

    Quoted message said:

    lower cup and it made it quite for a few weeks. But do not
    really care to keep doing this.

    Questions: Is the cup susposed to have green loctite in it
    as was recommended?

    Can the lower cup be replaced, that is can it be extracted
    like a normal


    cup

    Quoted message said:

    and a replacement pressed back in. Someone told me, these
    are glued into the frame and have to be removed by Trek
    with heat?

    Also, i was told that some company sells a shim/spacer
    that can be used to convert this to a standard 1 1/8 inch
    headset/

    Mike J- i know you have some experience with these
    headsets?

    Thanks. Duane

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