Cycling Equipment · Public discussion

Flashlight Handlebar Brackets

Started by Nlee1875 · · Last activity · 2 posts · 609 views

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Cycling Equipment
Published
9 May 2004
Last activity
10 May 2004
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Nlee1875
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  1. May 9, 2004

    Hello All...

    Lately, I read a posting in regard to making the Cateye
    Micro 500II to run at 6W and comparatively, the virtues of
    LED lights. I have both..

    I have (too) many bicycle lights.. Mostly I have been
    generally disappointed based on price-performance issues,
    marketing hype.

    You name the brand and model.. I probably have it in my
    garage.. starting with the 1970's vintage BERAC 2D
    headlight.

    Cateye Micro 500II is among my favorite lights for the
    limited intended use..Cambria Bikes still lists this model
    for $12.00 in their web site under HOT DEALS - lights.
    Cateye EL-200 is my favorite LED light for now because of
    two mode operation -- flashing and constant. EL-300 is a
    huge disappointment -- but when used in combation with
    another light.. it is acceptable.

    For those who have been disappointed in the past.. here is a
    suggestion on constructing a handlebar bracket to secure an
    ordinary flashlight on the handlebar -- similarily to what
    TWOFISH bracket offers but much superior and verstile.

    My flashlight of choice Princeton Tec -T40.

    WARNING: NOT FOR OFF ROAD USE... plastic bracket might fail
    due to excess vibration.

    1. Start with a Cateye Micro 500II and handlebar bracket.

    2. Remove the removeable locking bracket from the underside
    of Cateye Micro 500II..Make sure you don't lose the
    internal spring mechanism for quick release locking
    mechanism.

    3. Find youself a 2.5" by 5" (or comparable size) flat
    plastic or metal plate of study construction that will
    hold up to road vibration.

    4. Affix the locking bracket to the metal plate with a
    screw and locking nut. Make sure the nut will not unscew
    by road vibration. In my case, I used left over Shoe Goo
    to secure the nut. NOTE: I also use shoe goo on cable
    ends to prevent from wire fraying.

    Since quick release bracket is fastened to the metal plate
    with one screw, it is important that it is secure. Before I
    installed the screw and nut, I used a small piece of two
    sided tape.

    5. With the 2.5" x 5" plate in (computer terms - Portrait
    configuration, lay a 1 1/2" wide by 11" velco D-Ring
    strap across (left to right) the middle / center of the
    metal plate

    6. Place a two sided industrial strength 2.5" x 5" adhesive
    back velcro hook tape (same dimension as your metal
    plate also commonly known as hook and loop) on top of
    the metal plate covering the D-ring velcro strap -- thus
    securing the strap to the metal plate.

    7. With the D-Ring velcro strap.. I can safely secure a
    flashlight, FRS radio, Motorola T6310 has a FM radio
    option), GPS unit, or my Yaesu Vertex VX-150 ham radio
    on the handlebar. To further enhance the contact
    points.. I place two sided adhesive velcro loop tape on
    the back of my electronic devices so it makes contact
    with the velcro hook tape.

    With the combination of velcro loop and velcro hook tape
    plus the D-Ring Velcro strap.. my flashlight / radio is
    pretty much vibration free. I suppose if my D-Ring velcro
    strape is long enough.. I could probably secure a water
    bottle on my handlebar as well. The connection is that good.

    NOTE: In case the Cateye quick release bracket fails --
    because it is made of plastic and is only anchored
    with one screw.. I recommend that your electronic
    device have a lanyard, and D-ring clip the string to
    a brake cable.. so the device won't fall onto ground
    if the bracket ever fails.

    As for flashlights.. Princton Tec - Tec-40 has received very
    good reviews and the reflector can accomodate higher watt
    voltage (4W or better)..

    Most stubby 4-AA flashlights will work fine. The nearly 2"
    reflector lens in these models are much better than the
    Micro 500II, the Cateye HL1500, and any other bicycle
    lights out there in the price range.

    Choices of Flashlights and their applications can be found
    at.. www.flashlightreviews.com

    FOOTNOTE: My 2.5" x 5" metal plate as describe above is
    actually curved to conform to the natural curb of a standard
    round barrel flashlight..By having the plate slightly
    curved.. it cradles the electronic device that much better.
    Either flat or curved, the application works.

    Much obliged. Nick Lee carless since January 2000 member
    of the 5 digit club (10,000 bicycle miles per year) every
    year since.

  2. i highly endorse an inova X5 for this purpose

    i have a single AA Inova X1... its BEAUTIFULLY made... the
    craftsmanship is just flawless. the white beam (it can be
    had in other colors) is superb... bright smooth and
    focuses... i get so many complements with this thing. best

    toy ive ever had NLee1875 said:

    May 9, 2004

    Hello All...

    Lately, I read a posting in regard to making the Cateye
    Micro 500II to run at 6W and comparatively, the virtues of
    LED lights. I have both..

    I have (too) many bicycle lights.. Mostly I have been
    generally disappointed based on price-performance issues,
    marketing hype.

    You name the brand and model.. I probably have it in my
    garage.. starting with the 1970's vintage BERAC 2D
    headlight.

    Cateye Micro 500II is among my favorite lights for the
    limited intended use..Cambria Bikes still lists this model
    for $12.00 in their web site under HOT DEALS - lights.
    Cateye EL-200 is my favorite LED light for now because of
    two mode operation -- flashing and constant. EL-300 is a
    huge disappointment -- but when used in combation with
    another light.. it is acceptable.

    For those who have been disappointed in the past.. here is
    a suggestion on constructing a handlebar bracket to secure
    an ordinary flashlight on the handlebar -- similarily to
    what TWOFISH bracket offers but much superior and
    verstile.

    My flashlight of choice Princeton Tec -T40.

    WARNING: NOT FOR OFF ROAD USE... plastic bracket might
    fail due to excess vibration.

    1. Start with a Cateye Micro 500II and handlebar bracket.

    2. Remove the removeable locking bracket from the
    underside of Cateye Micro 500II..Make sure you don't
    lose the internal spring mechanism for quick release
    locking mechanism.

    3. Find youself a 2.5" by 5" (or comparable size) flat
    plastic or metal plate of study construction that will
    hold up to road vibration.

    4. Affix the locking bracket to the metal plate with a
    screw and locking nut. Make sure the nut will not
    unscew by road vibration. In my case, I used left over
    Shoe Goo to secure the nut. NOTE: I also use shoe goo
    on cable ends to prevent from wire fraying.

    Since quick release bracket is fastened to the metal plate
    with one screw, it is important that it is secure. Before
    I installed the screw and nut, I used a small piece of two
    sided tape.

    5. With the 2.5" x 5" plate in (computer terms - Portrait
    configuration, lay a 1 1/2" wide by 11" velco D-Ring
    strap across (left to right) the middle / center of
    the metal plate

    6. Place a two sided industrial strength 2.5" x 5"
    adhesive back velcro hook tape (same dimension as your
    metal plate also commonly known as hook and loop) on
    top of the metal plate covering the D-ring velcro
    strap -- thus securing the strap to the metal plate.

    7. With the D-Ring velcro strap.. I can safely secure a
    flashlight, FRS radio, Motorola T6310 has a FM radio
    option), GPS unit, or my Yaesu Vertex VX-150 ham radio
    on the handlebar. To further enhance the contact
    points.. I place two sided adhesive velcro loop tape
    on the back of my electronic devices so it makes
    contact with the velcro hook tape.

    With the combination of velcro loop and velcro hook tape
    plus the D-Ring Velcro strap.. my flashlight / radio is
    pretty much vibration free. I suppose if my D-Ring
    velcro strape is long enough.. I could probably secure a
    water bottle on my handlebar as well. The connection is
    that good.

    NOTE: In case the Cateye quick release bracket fails --
    because it is made of plastic and is only anchored
    with one screw.. I recommend that your electronic
    device have a lanyard, and D-ring clip the string
    to a brake cable.. so the device won't fall onto
    ground if the bracket ever fails.

    As for flashlights.. Princton Tec - Tec-40 has received
    very good reviews and the reflector can accomodate higher
    watt voltage (4W or better)..

    Most stubby 4-AA flashlights will work fine. The nearly
    2" reflector lens in these models are much better than
    the Micro 500II, the Cateye HL1500, and any other bicycle
    lights out there in the price range.

    Choices of Flashlights and their applications can be found
    at.. www.flashlightreviews.com

    FOOTNOTE: My 2.5" x 5" metal plate as describe above is
    actually curved to conform to the natural curb of a
    standard round barrel flashlight..By having the plate
    slightly curved.. it cradles the electronic device that
    much better. Either flat or curved, the application works.

    Much obliged. Nick Lee carless since January 2000 member
    of the 5 digit club (10,000 bicycle miles per year) every
    year since.

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