UK and Europe · Public discussion

Dahon frame

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UK and Europe
Published
12 May 2008
Last activity
14 May 2008
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  1. Hi,

    I've got a Dahon Mu P8 which I bought in spring 2007. The frame broke
    5 months later just above the soldering for the tube mount (where the
    seatpost slots in). This kind of crack would probably happen if the
    seatpost was above its max setting but I am nowhere near the max!

    I got my bike back 12 weeks later (!). Now, it's been about 3 months
    of cycling on the new frame and I am concerned the frame is going to
    break again. I've got the exact same creaking noise happening arount
    the same spot on the frame when riding it. It is not showing any
    visible signs yet but the noise gets more frequent and at this rate it
    won't last another month!

    I've seen at least one other person with that problem on a different
    (older) model (http://groups.google.co.uk/group/uk.rec.cycling/
    browse_thread/thread/fa7a665c84cbfae0/58498b9a466bf33f?
    hl=en&lnk=st&q=dahon+broken+frame#58498b9a466bf33f)

    Has anybody experienced anything similar on a Mu P8 or other Dahon
    models?

    Regards,
    J.

  2. On

    Quoted message said:

    hl=en&lnk=st&q=dahon+broken+frame#58498b9a466bf33f)

    Has anybody experienced anything similar on a Mu P8 or other Dahon
    models?

    This is no help to you, but I have a jetstream xp 30 months old and
    given it a hammering on long rough rides on roads and trails . I weigh
    15 stones. I have been expecting something to break among the delicate
    lightweight parts but so far nothing has.I put long bar ends on the
    carbon bar and although something creaks when Honk up hills it seems
    to be surviving.I destroyed one of the lightweight QR levers very
    quickly but am more careful with the others. Even the wheels are still
    quite true.
    TerryJ

  3. jacky.evanno said:

    I've got a Dahon Mu P8 which I bought in spring 2007. The frame broke 5
    months later just above the soldering for the tube mount (where the
    seatpost slots in). This kind of crack would probably happen if the
    seatpost was above its max setting but I am nowhere near the max!

    I got my bike back 12 weeks later (!). Now, it's been about 3 months of
    cycling on the new frame and I am concerned the frame is going to break
    again. I've got the exact same creaking noise happening arount the same
    spot on the frame when riding it. It is not showing any visible signs
    yet but the noise gets more frequent and at this rate it won't last
    another month!


    Sounds like they might have had a bad batch of frames - the tube right
    next to the weld is weakened by welding heat, but that should be
    corrected by heat-treatment after the frame is built. It's also possible
    that the seatpost is undersize (or the seat tube was reamed oversize)
    which would place higher loads on that area - if there's significant
    wobble when the clamp is undone you could try shimming the seatpost (Coke
    can is the classic shim material :-).

  4. Rob Morley said:
    jacky.evanno said:

    I've got a Dahon Mu P8 which I bought in spring 2007. The frame broke 5
    months later just above the soldering for the tube mount (where the
    seatpost slots in). This kind of crack would probably happen if the
    seatpost was above its max setting but I am nowhere near the max!

    Quoted message said:

    I got my bike back 12 weeks later (!). Now, it's been about 3 months of
    cycling on the new frame and I am concerned the frame is going to break
    again. I've got the exact same creaking noise happening arount the same
    spot on the frame when riding it. It is not showing any visible signs
    yet but the noise gets more frequent and at this rate it won't last
    another month!

    Sounds like they might have had a bad batch of frames - the tube right
    next to the weld is weakened by welding heat, but that should be
    corrected by heat-treatment after the frame is built.  It's also possible
    that the seatpost is undersize (or the seat tube was reamed oversize)
    which would place higher loads on that area - if there's significant
    wobble when the clamp is undone you could try shimming the seatpost (Coke
    can is the classic shim material  :-).

    That sounds interesting about the sizes. I suppose you are talking
    about the different diameters in that area. Well, I think this bike
    has a peculiar design because it has a very large tube (the seatpost
    tube contains a pump). Additionally around that area there is another
    internal cylinder (probably 10cm long, 1mm wide) which acts like your
    shimming I suppose. It seems most of the support is on this internal
    cylinder but not too sure. The clamp is secured quite tight so that
    may have an impact!? I'll look into this additional shimming....
    Thanks for your help.

    J.

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