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CVT interest

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Road Cycling
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2 June 2006
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23 June 2006
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  1. Tim Knodel said:

    I am in the process of developing such a device. I was trying to
    get an idea of the market interest before I begin funding the
    prototype, as I am funding the project with my own money. I did not
    post that to begin with because I wanted responses about a desire
    for the concept, not a debate about weather or not people think I
    actually have a design that works. I will not post a description of
    the mechanism. Thanks for your response.

    I can't imagine how you can design a CVT for bicycling, because torque
    is much higher than that of a small car, there being a trade-off
    between rotational speed and torque. Humans operate at about 50 to
    100 rpm, 20 times slower than a motor vehicle engine. Beyond that,
    most vehicle transmissions are step-down gears that reduce rpm rather
    than a step-up transmission as on a bicycle which runs as much as 1:5
    ratio. Beside that, mechanical CVT's work on friction, making this
    even more difficult.

    http://www.sheldonbrown.com/brandt/continuous.html

    Jobst Brandt

  2. in message <[email hidden]>, Tom

    Kunich (') said:

    <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:


    I am in the process of developing such a device. I was trying to get
    an idea of the market interest before I begin funding the prototype,
    as
    I am funding the project with my own money. I did not post that to
    begin with because I wanted responces about a desire for the concept,
    not a debate about weather or not people think I actually have a
    design
    that works. I will not post a description of the mechanism. Thanks
    for your responce.

    Tim, unless there's something in it for you I suggest not bothering.
    That implies that you can make a CVT cheaper than a derailleur system
    with no more losses. I sincerely doubt that you can do that.

    I don't know if he can do it with no more losses, but he can certainly do
    it cheaper. CVT is inherently a lot simpler than a derailleur; there
    would be many fewer moving parts, and they would not require the same
    degree of precision.

    Cone on the bottom bracket axle; opposed cone on a drive shaft a few
    inches above the bottom bracket; drive belt; cable actuated belt guide;
    output sprocket; single freewheel sprocket on the back axle.

    The things I don't know are

    (i) what the inherent losses of a belt-and-cones CVT are;
    (ii) how wide the belt would need to be to transfer the torque without
    slipping (and without breaking in a reasonable service life);
    (iii) what the maximum practical angle on the cones is.

    The length of the cones is obviously limited to the free length of the
    bottom bracket axle between the bearings, so the range between the
    highest and the lowest available ratios depends on the angle that will
    practicably work, and the diameter at the small end that the belt will
    effectively run on.

    Opposed cone CVTs were developed in DAF cars in the Netherlands, post
    war. The cars were low powered and the transmission was simple and
    reliable. Subsequently, as the market demanded more powerful cars, there
    were problems with the amount of torque the system could transfer - if
    too much, the belt would slip on the cones and burn. This is why
    opposed-cone CVT is not much used on modern cars - it won't handle the
    torque (although modern Honda and Fiat CVTs use steel belts). But CVT is
    widely used in low power motor scooters, and the technology is well
    understood, light, simple, and quite capable of transferring the amount
    of torque a racing cyclist can produce; so it's not in the least
    impossible that these will be available for bicycles in the next few
    years. What's critical is the efficiency.

    In motor scooters, the belt guide is automatically actuated by a simple
    mechanical spring driven system. While a CVT does not have to be
    automatic, I can see automatic CVT being useful to, for example, time
    triallists, who would simply dial in their preferred cadence and go for
    it.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/
    ;; Our modern industrial economy takes a mountain covered with trees,
    ;; lakes, running streams and transforms it into a mountain of junk,
    ;; garbage, slime pits, and debris. -- Edward Abbey

  3. Quoted message said:


    http://www.sheldonbrown.com/brandt/continuous.html

    An assessment for bicycles I agree with but spoiled by its lack of
    recognition in 2003 when it was written, that CVTs were (and still are)
    in reasonably widespread use in cars in Europe and the Far East made by
    Ford, Fiat, Nissan and others. They include the BMW Mini which does, I
    believe even sell quite well in the USA.
    --
    Tony

    "Anyone who conducts an argument by appealing to authority is not using
    his intelligence; he is just using his memory."
    - Leonardo da Vinci

  4. Simon Brooke said:

    Subsequently, as the market demanded more powerful cars, there
    were problems with the amount of torque the system could transfer - if
    too much, the belt would slip on the cones and burn. This is why
    opposed-cone CVT is not much used on modern cars - it won't handle the
    torque (although modern Honda and Fiat CVTs use steel belts). But CVT is
    widely used in low power motor scooters, and the technology is well
    understood, light, simple, and quite capable of transferring the amount
    of torque a racing cyclist can produce;

    What's the max torque of a low power motor scooter?

  5. Simon Brooke said:

    This is why
    opposed-cone CVT is not much used on modern cars - it won't handle the
    torque (although modern Honda and Fiat CVTs use steel belts). But CVT is
    widely used in low power motor scooters, and the technology is well
    understood, light, simple, and quite capable of transferring the amount
    of torque a racing cyclist can produce;

    Have a read of
    http://en.wikipedia.org/wiki/Continuously_variable_transmission and be
    surprised at the number of cars with up to 3.5 litre engines
    successfully running CVTs as well as tractors, combine harvesters etc.
    http://www.tumpline.com/stackyard/news/2005/10/jcb_fastrac.html

    --
    Tony

    "Anyone who conducts an argument by appealing to authority is not using
    his intelligence; he is just using his memory."
    - Leonardo da Vinci

  6. in message <[email hidden]>, Tony Raven

    (') said:
    Simon Brooke said:

    This is why
    opposed-cone CVT is not much used on modern cars - it won't handle the
    torque (although modern Honda and Fiat CVTs use steel belts). But CVT
    is widely used in low power motor scooters, and the technology is well
    understood, light, simple, and quite capable of transferring the
    amount of torque a racing cyclist can produce;

    Have a read of
    http://en.wikipedia.org/wiki/Continuously_variable_transmission and be
    surprised at the number of cars with up to 3.5 litre engines
    successfully running CVTs as well as tractors, combine harvesters etc.
    http://www.tumpline.com/stackyard/news/2005/10/jcb_fastrac.html

    Most of the tractors are on variable hydrostatic systems, surely? I've
    seen details of a prototype bike with a VHST transmission, but was not
    at all persuaded that it was efficient.

    I have seen some bloody big opposed cone systems on combine harvesters,
    though, and the torque they transfer must be monstrous.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    ;; So, before proceeding with definitive screwing, choose the
    ;; position most congenital.
    -- instructions for fitting bicycle handlebars

  7. In article <[email hidden]>,

    Simon Brooke said:

    in message <[email hidden]>, Tony Raven

    (') said:
    Simon Brooke said:

    This is why
    opposed-cone CVT is not much used on modern cars - it won't handle the
    torque (although modern Honda and Fiat CVTs use steel belts). But CVT
    is widely used in low power motor scooters, and the technology is well
    understood, light, simple, and quite capable of transferring the
    amount of torque a racing cyclist can produce;

    Have a read of
    http://en.wikipedia.org/wiki/Continuously_variable_transmission and be
    surprised at the number of cars with up to 3.5 litre engines
    successfully running CVTs as well as tractors, combine harvesters etc.
    http://www.tumpline.com/stackyard/news/2005/10/jcb_fastrac.html

    Most of the tractors are on variable hydrostatic systems, surely? I've
    seen details of a prototype bike with a VHST transmission, but was not
    at all persuaded that it was efficient.

    I have seen some bloody big opposed cone systems on combine harvesters,
    though, and the torque they transfer must be monstrous.

    Variable hydrostatic transmissions are not at all efficient compared to
    gear-, chain-, or probably even viscous-coupled transmissions. But they
    get the job done in certain specific circumstances.

    Note that even belt drive is inefficient enough to be confined to
    specialty commuter bikes and folding bikes, and it's not that bad.

    --
    Ryan Cousineau [email hidden] http://www.wiredcola.com/
    "I don't want kids who are thinking about going into mathematics
    to think that they have to take drugs to succeed." -Paul Erdos

  8. in message <[email hidden]>, Ryan

    Cousineau (') said:

    In article <[email hidden]>,

    Simon Brooke said:

    in message <[email hidden]>, Tony Raven

    (') said:

    Simon Brooke wrote:
    > This is why
    > opposed-cone CVT is not much used on modern cars - it won't handle
    > the torque (although modern Honda and Fiat CVTs use steel belts).
    > But CVT is widely used in low power motor scooters, and the
    > technology is well understood, light, simple, and quite capable of
    > transferring the amount of torque a racing cyclist can produce;

    Have a read of
    http://en.wikipedia.org/wiki/Continuously_variable_transmission and
    be surprised at the number of cars with up to 3.5 litre engines
    successfully running CVTs as well as tractors, combine harvesters
    etc. http://www.tumpline.com/stackyard/news/2005/10/jcb_fastrac.html

    Most of the tractors are on variable hydrostatic systems, surely? I've
    seen details of a prototype bike with a VHST transmission, but was not
    at all persuaded that it was efficient.

    I have seen some bloody big opposed cone systems on combine
    harvesters, though, and the torque they transfer must be monstrous.

    Variable hydrostatic transmissions are not at all efficient compared to
    gear-, chain-, or probably even viscous-coupled transmissions. But they
    get the job done in certain specific circumstances.

    Note that even belt drive is inefficient enough to be confined to
    specialty commuter bikes and folding bikes, and it's not that bad.

    And an opposed-cone system is a variant of belt drive. I just wish I
    could find some efficiency figures for it, but thus far I can't.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    For office use only. Please do not write or type below this line.

  9. In article <[email hidden]>, Jonathan Kaplan

    () said:

    There used to be a bicycle called the Yankee Bike that was eventually bought
    by Nordic Track before they eliminated it. The claim to fame of this bike
    was a single rear rim band brake and a front crank that continuosly varied
    in and out to change the gear ratios.

    There was a pully/chain tensioner in the rear with a single cog. All the
    "gears" were done by the movement within the crank. Several stems/teeth
    would move in and move out to change the diameter of the crank.

    Sounds not dissimilar to the Deal Drive which almost, but not quite,
    made it to production in the early 1980's.

    --
    Dave Larrington - <http://www.legslarry.beerdrinkers.co.uk/>
    They came for Eamonn Holmes; I think I'm right in saying that I
    applauded.

  10. Simon Brooke said:

    And an opposed-cone system is a variant of belt drive. I just wish
    I could find some efficiency figures for it, but thus far I can't.

    Don't worry about efficiency, you can't build such a transmission for
    a bicycle for the reasons I gave. Mechanically it would weigh at
    least as much as a complete bicycle of the latest kind. High input
    torque and a 5:1 step up ratio is prohibitive.

    Hydrostatic drive is inefficient but ideal for tractors and
    construction equipment, being robust and truly continuous with a swash
    plate variable ratio. The motor is located in the wheel and does not
    require drive shafts and the like, only a stator against which to
    drive. Of course there is electric drive as we have on diesel motor
    driven railroad engines and large earth moving machinery, and of
    course as piston steam engines of the past, but none of these fits the
    definition of a gear box with positive engagement gears, the holy
    grail of CVT enthusiasts.

    Jobst Brandt

  11. Quoted message said:

    I'm sure you can succeed where so many others have
    failed, in part because you have already demonstrated
    your keen judgement and razor sharp business acumen
    by asking anonymous guys on the 'net for advice.

    First of all, I'm not asking for advice, I am using the group to get an
    assesment about the market in which this device would try to sell.

    Quoted message said:

    From all of the responces it is obvious that there is serious


    scepticism, if not down right jadedness amoung people. I am not
    developing an opposed cone design or a hydrostatic transmission, both
    of these designs have serious problems with efficiency that renders
    them useless in this application. To clear up the idea of how this
    would opperate, it would be a manual transmition, which is to say the
    rider at any point could change the gearing to any ratio that they
    wish. If you want to stand up and really crank you just shift up. The
    differance being that you never get stuck in a possition where the
    right gear is right in between the two you have. Thanks for all of the
    input. This has been an exiting project, and it seems like there is
    interest not only in the cycling community, but in the automotive
    industry as well - at least among those who don't think they are smart
    enough to "know" that a design such as this can't exist.

    Tim

  12. <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Quoted message said:

    I'm sure you can succeed where so many others have
    failed, in part because you have already demonstrated
    your keen judgement and razor sharp business acumen
    by asking anonymous guys on the 'net for advice.

    First of all, I'm not asking for advice, I am using the group to get an
    assesment about the market in which this device would try to sell.

    Quoted message said:

    From all of the responces it is obvious that there is serious


    scepticism, if not down right jadedness amoung people. I am not
    developing an opposed cone design or a hydrostatic transmission, both
    of these designs have serious problems with efficiency that renders
    them useless in this application. To clear up the idea of how this
    would opperate, it would be a manual transmition, which is to say the
    rider at any point could change the gearing to any ratio that they
    wish. If you want to stand up and really crank you just shift up. The
    differance being that you never get stuck in a possition where the
    right gear is right in between the two you have. Thanks for all of the
    input. This has been an exiting project, and it seems like there is
    interest not only in the cycling community, but in the automotive
    industry as well - at least among those who don't think they are smart
    enough to "know" that a design such as this can't exist.

    Tim, the market really isn't there but you can assume it is. You can also
    assume whatever you like about writers such as Jobst Brandt who is a rather
    famous cyclist and not particularly unknown mechanical engineer who worked
    for various places such as the Porche racing team and a long stent at
    Hewlitt-Packard.

    If you DO have a good idea you needn't use it on bicycles since there will
    be multiple uses for it in industry.

    So by all means carry on if you do have a good idea. We can always lie and
    tell everyone how we supported you ever inch of the way.

  13. "Simon Brooke" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    in message <[email hidden]>, Ryan

    And an opposed-cone system is a variant of belt drive. I just wish I
    could find some efficiency figures for it, but thus far I can't.

    It's my guess that the SIZE of an opposed cone belt drive is simply out of
    scale.

    The modern bicycle has been improved for well over a hundred years.
    Improving on it may not be impossible but significant improvements are.

  14. "Dave Larrington" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    In article <[email hidden]>, Jonathan Kaplan

    () said:

    There used to be a bicycle called the Yankee Bike that was eventually
    bought
    by Nordic Track before they eliminated it. The claim to fame of this bike
    was a single rear rim band brake and a front crank that continuosly
    varied
    in and out to change the gear ratios.

    There was a pully/chain tensioner in the rear with a single cog. All the
    "gears" were done by the movement within the crank. Several stems/teeth
    would move in and move out to change the diameter of the crank.

    Sounds not dissimilar to the Deal Drive which almost, but not quite,
    made it to production in the early 1980's.

    The weakness of this system is manifold. For one thing the SMALLEST ratio is
    dependent on the number of teeth on the front chainwheel at it's lowest
    compression. This in turn limits the largest expansion because when the
    chain starts pulling straight between the teeth quadrants it rapidly
    increases the frictional drag of the chain through the ring.

    The sum effect is that the system is continuously variable between two
    pretty narrow ratios.

  15. Quoted message said:

    This has been an exiting project, and it seems like there is
    interest not only in the cycling community, but in the automotive
    industry as well - at least among those who don't think they are smart
    enough to "know" that a design such as this can't exist.

    Excellent. I recommend mortgaging your house and cashing in your kids'
    college savings accounts.

  16. In article <[email hidden]>,

    Quoted message said:
    Quoted message said:

    I'm sure you can succeed where so many others have
    failed, in part because you have already demonstrated
    your keen judgement and razor sharp business acumen
    by asking anonymous guys on the 'net for advice.

    First of all, I'm not asking for advice, I am using the group to get an
    assesment about the market in which this device would try to sell.

    Quoted message said:

    From all of the responces it is obvious that there is serious


    scepticism, if not down right jadedness amoung people. I am not
    developing an opposed cone design or a hydrostatic transmission, both
    of these designs have serious problems with efficiency that renders
    them useless in this application. To clear up the idea of how this
    would opperate, it would be a manual transmition, which is to say the
    rider at any point could change the gearing to any ratio that they
    wish. If you want to stand up and really crank you just shift up. The
    differance being that you never get stuck in a possition where the
    right gear is right in between the two you have. Thanks for all of the
    input. This has been an exiting project,

    That last sentence was certainly accurate.

    Quoted message said:

    and it seems like there is
    interest not only in the cycling community, but in the automotive
    industry as well - at least among those who don't think they are smart
    enough to "know" that a design such as this can't exist.

    Tim

    If the design exists, then you will need to convince someone before they
    will buy it.

    For efficiency, you are keeping the roller chain, right? And to "change
    the gearing to any ratio" means that you are using a variable size
    sprocket so as to avoid gearing with discrete steps.

    At least one of those have been marketed, but sank like a stone.
    Perhaps you have overcome some of the problems, and if so, I would
    certainly be interested in learning more about the technical aspects.
    Can you share any information? Patents?

    --
    Ted Bennett

  17. In article
    <[email hidden]>,

    Quoted message said:
    Quoted message said:

    I'm sure you can succeed where so many others have
    failed, in part because you have already demonstrated
    your keen judgement and razor sharp business acumen
    by asking anonymous guys on the 'net for advice.

    First of all, I'm not asking for advice, I am using the group to get an
    assesment about the market in which this device would try to sell.

    Quoted message said:

    From all of the responces it is obvious that there is serious


    scepticism, if not down right jadedness amoung people. I am not
    developing an opposed cone design or a hydrostatic transmission, both
    of these designs have serious problems with efficiency that renders
    them useless in this application. To clear up the idea of how this
    would opperate, it would be a manual transmition, which is to say the
    rider at any point could change the gearing to any ratio that they
    wish. If you want to stand up and really crank you just shift up. The
    differance being that you never get stuck in a possition where the
    right gear is right in between the two you have. Thanks for all of the
    input. This has been an exiting project, and it seems like there is
    interest not only in the cycling community, but in the automotive
    industry as well - at least among those who don't think they are smart
    enough to "know" that a design such as this can't exist.

    Bicyclists do not need a CVT. How about 5% jumps in gears
    from 1:2 to 5:1? 48 gears if my arithmetic is accurate.

    --
    Michael Press

  18. in message <[email hidden]>, Tom

    Kunich (') said:

    "Simon Brooke" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    in message <[email hidden]>, Ryan

    And an opposed-cone system is a variant of belt drive. I just wish I
    could find some efficiency figures for it, but thus far I can't.

    It's my guess that the SIZE of an opposed cone belt drive is simply out
    of scale.

    Opposed cone systems as used in motor scooters are very small indeed. The
    'dernies' used to pace velodrome cyclists use them, so they can clearly
    transfer the power to pull a cyclist up to race speed. Size isn't
    inherently a problem. The potential problems are ability to transfer
    sufficient torque with reasonable belt life, and overall efficiency.

    Jobst's objections with regard to the step-up ratio are an irrelevance,
    since the step-up can be handled in the final drive chain. His
    objections with regard to torque transfer are not an irrelevance and may
    genuinely be a killer for the idea, since, as he rightly points out,
    motor scooter engines rev two orders of magnitude higher than racing
    cyclists. But I'd still like to see figures rather than assertions.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    ;; ... exposing the violence incoherent in the system...

  19. in message <[email hidden]>, Tom

    Kunich (') said:

    Tim, the market really isn't there but you can assume it is. You can
    also assume whatever you like about writers such as Jobst Brandt who is
    a rather famous cyclist and not particularly unknown mechanical
    engineer who worked for various places such as the Porche racing team
    and a long stent at Hewlitt-Packard.

    If someone came up with a CVT design which was as efficient as a
    derailleur, which was no heavier than a derailleur, and which was
    reasonably reliable, and which the UCI didn't immediately ban, racing
    cyclists would buy it in droves. While all of those things are
    significant engineering challenges, nothing that's been said so far
    proves that they're impossible.

    I'd also point out that while the derailleur system is highly reliable
    under road racing conditions, it's much less reliable under mountain
    bike conditions, and mountain bike racers might well tolerate a small
    efficiency deficit if it was compensated by a significant increase in
    reliability. A broken or bent derailleur on a mountain bike is usually a
    lost race.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    'graveyards are full of indispensable people'

  20. Quoting Simon Brooke <[email hidden]>:

    Quoted message said:

    I'd also point out that while the derailleur system is highly reliable
    under road racing conditions, it's much less reliable under mountain
    bike conditions, and mountain bike racers might well tolerate a small
    efficiency deficit if it was compensated by a significant increase in
    reliability.

    All the ones buying Rohloffs seem to, anyway.
    --
    OPTIONS=name:Kirsty,menustyle:C,female,lit_corridor,standout,time,showexp,hilit
    e_pet,catname:Akane,dogname:Ryoga,fruit:okonomiyaki,pickup_types:"!$?=/,scores:
    5 top/2 around,color,boulder:0,autoquiver,autodig,disclose:yiyayvygyc,pickup_bu
    rden:burdened,!cmdassist,msg_window:reversed,!sparkle,horsename:Rumiko,showrace

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